Cast Iron GG15

Technical Reference Library

Cast Iron GG15

Wnr. 0.6015 DIN 1691 GG-15 Min. Tensile 150 N/mm²

Material Overview

GG15 sits one step up from GG10 in the DIN 1691 gray iron family, guaranteeing a minimum tensile strength of 150 N/mm² on a separately-cast test bar. It's still a coarse-graphite, predominantly ferritic gray iron, but with slightly less carbon and silicon than GG10, which tightens the graphite network a little and nudges strength and hardness upward without giving up much of the machinability that makes the low grades attractive.

Like every grade in this series, GG15's mechanical behavior is governed almost entirely by its flake graphite morphology rather than by alloy content — there's no meaningful alloying here, just careful control of carbon equivalent and cooling rate during casting. That keeps costs low and machinability high, which is why GG15 shows up constantly in general-purpose castings: pump and valve bodies, machine bases, brackets, and housings where moderate strength is enough and the part benefits from gray iron's excellent damping and thermal stability. As with all the GG grades, it has essentially no ductility and should never be specified for parts that see shock loading or significant tensile stress in service.

International Designation Equivalents

Standard Designation
DIN 1691 GG-15
Wnr. (Werkstoffnummer) 0.6015
EN 1561 EN-GJL-150
ISO 185 ISO 185 JL/150
JIS G5501 FC150
ASTM A48 Class 25 (closest equivalent)
GB/T 9439 HT150

Chemical Composition

Element Typical Content
Carbon (C) 3.2 – 3.5%
Silicon (Si) 1.8 – 2.4%
Manganese (Mn) 0.5 – 0.9%
Phosphorus (P) 0.20% max
Sulfur (S) 0.12% max

DIN 1691 defines GG15 by mechanical properties, not a mandatory chemistry — the ranges above reflect typical foundry practice across common casting wall thicknesses and shift slightly with section size.

Machinability Explained

GG15 machines on the same principle as every gray iron in the DIN 1691 family: free graphite flakes embedded through the matrix act as pre-built stress risers, so the material fractures into short, discontinuous chips instead of shearing into long continuous ones. That gives gray iron dramatically lower cutting forces and better chip control than steel of comparable hardness, with no risk of the stringy, tangled chips that plague many ductile or wrought materials.

The slightly finer graphite structure and marginally higher matrix strength in GG15 compared with GG10 mean marginally higher cutting forces and a touch more heat at the edge, but the difference is modest — GG15 still machines easily by any standard. The dominant wear mechanism remains abrasion: free graphite, silicate inclusions, and especially the hard, sand-embedded skin on as-cast surfaces all wear away at the flank face faster than the bulk metal underneath would suggest. First passes that break through the casting skin see the fastest wear; once past it, tool life on the cleaner subsurface material is considerably better.

Because there's no work hardening and chip evacuation is rarely an issue, tool selection for GG15 comes down mostly to picking a grade with enough abrasion resistance to survive the scale without sacrificing the edge sharpness that keeps cutting forces low on this naturally free-machining material.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 250 – 340 820 – 1120
Milling 160 – 220 525 – 720
Parting 120 – 165 390 – 540
Grooving 140 – 190 460 – 620
Drilling 115 – 155 375 – 510

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, sound (non-porous) castings, short tool overhang, and removal of the sand-hardened outer skin before finishing passes. Reduce speeds for interrupted cuts or heavily scaled surfaces.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD K05 – K20
FM2543 CVD K10 – K25
FM524 CVD K05 – K25

Parting / Grooving

Grade Coating ISO Application Range
FM125 PVD K10 – K25
FM20 Uncoated K05 – K15

Milling

Grade Coating ISO Application Range
FM125 PVD K05 – K25

Ready to cut GG15? Shop FM Carbide inserts matched to this gray iron's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.03 – 0.05 mm / 0.001 – 0.002"
Rake Angle 5° – 8°
Land Angle Neutral to slightly negative
Land Width 0.10 – 0.20 mm / 0.004 – 0.008"

A sharp, lightly-honed edge with minimal land keeps cutting forces low; heavy chipbreaker geometry is unnecessary since GG15's discontinuous chip formation already limits chip length.