Cast Iron GGG--40Mo0.5

Technical Reference Library

Cast Iron GGG-40Mo0.5

DIN 1693-2 GGG-40Mo0.5 Mo Content ~0.5% Min. Tensile 400 N/mm²

Material Overview

GGG-40Mo0.5 is a heat-resistant, molybdenum-alloyed ductile (nodular graphite) iron built on the same ferritic base as standard GGG-40, but with elevated silicon and roughly 0.5% molybdenum added specifically for elevated-temperature service. It belongs to the family of low-alloy "SiMo" ductile irons developed for parts that see sustained heat and thermal cycling — today these grades are systematically categorized under the European standard EN 16124, though GGG-40Mo0.5 is the older DIN 1693 Part 2 designation still widely used in casting specifications and foundry catalogs.

The extra silicon promotes a tight, adherent silicon-oxide surface layer that slows further oxidation at high temperature, while the molybdenum boosts high-temperature tensile strength, creep resistance, and fatigue life well beyond what standard GGG-40 can hold once temperatures climb past a few hundred degrees. Because the graphite is present as discrete spherical nodules rather than interconnected flakes, this iron also resists the internal oxidation pathways that eventually degrade flake graphite (GG-series) irons in the same service. That combination makes it a mainstay for exhaust manifolds, turbocharger housings, and other automotive and marine diesel components that cycle repeatedly through high heat, typically up to around 700°C.

International Designation Equivalents

Standard Designation
DIN 1693-2 (historical) GGG-40Mo0.5
EN 16124 Low-alloy ferritic SG iron for elevated temperature (current governing standard)
EN 1563 base family Nodular graphite cast iron (parent standard for GJS/GGG grades)
Closest unalloyed base grade EN-GJS-400-15 / GGG-40 (Wnr. 0.7040)

GGG-40Mo0.5 is a low-alloy variant of standard GGG-40 rather than a separately numbered grade in most cross-reference charts — treat the base GGG-40 entries above as the closest documented equivalents, not exact matches.

Chemical Composition

Element Typical Content
Carbon (C) 3.0 – 3.6%
Silicon (Si) 3.5 – 4.5%
Manganese (Mn) 0.5% max
Molybdenum (Mo) 0.4 – 0.6%
Phosphorus (P) 0.05% max
Sulfur (S) 0.02% max
Magnesium (Mg) 0.03 – 0.06% (nodulizing residual)

Silicon is held well above standard GGG-40 levels specifically to promote a protective oxide layer at elevated temperature; the ranges above reflect typical SiMo ductile iron foundry practice.

Machinability Explained

GGG-40Mo0.5 machines differently from the flake graphite GG-series irons because its carbon is locked up in discrete spherical nodules rather than interconnected flakes. Those nodules still act as internal stress concentrators that help fracture the chip, but the surrounding ferritic matrix is continuous and considerably tougher than a gray iron matrix, so chips form in a more coherent, semi-continuous manner — closer to a low-carbon steel than to the short, crumbly fragments typical of GG-series gray iron. Chipbreaker geometry matters more here than it does on flake graphite irons.

The elevated silicon content, carried specifically for oxidation resistance in service, also solid-solution-strengthens the ferrite matrix, which raises cutting forces somewhat compared with standard unalloyed GGG-40. The added molybdenum contributes a modest amount of carbide-forming behavior and additional matrix strengthening, both of which push cutting forces and heat generation a bit further than an unalloyed ductile iron of the same nominal tensile strength. None of this is dramatic — GGG-40Mo0.5 still machines considerably easier than most alloy steels — but it consistently runs harder than plain GGG-40.

Abrasive wear comes from the same general sources as other ductile irons: graphite nodules, any carbide present in the matrix, and the sand-hardened outer skin on as-cast surfaces. A tough, wear-resistant carbide grade with a geometry suited to semi-continuous chip control gets the most consistent results on this alloy.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 130 – 180 430 – 590
Milling 85 – 115 280 – 375
Parting 65 – 90 210 – 295
Grooving 75 – 100 245 – 330
Drilling 60 – 80 195 – 260

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, sound (non-porous) castings, short tool overhang, and removal of the sand-hardened outer skin before finishing passes. Reduce speeds for interrupted cuts or heavily scaled surfaces.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD K15 – K35
FM2553 CVD K20 – K35

Parting / Grooving

Grade Coating ISO Application Range
FM199 PVD K15 – K35
FM125 PVD K15 – K30

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K35

Ready to cut GGG-40Mo0.5? Shop FM Carbide inserts matched to this SiMo ductile iron's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.05 – 0.07 mm / 0.002 – 0.0028"
Rake Angle 6° – 9°
Land Angle Neutral
Land Width 0.15 – 0.25 mm / 0.006 – 0.010"

A slightly more positive geometry than the GG-series gray irons suits GGG-40Mo0.5's tougher, more continuous chip formation, while the moderate hone protects the edge against the silicon-strengthened matrix.