Cast Iron GGG-60

Technical Reference Library

Cast Iron GGG-60

Wnr. 0.7060 DIN 1693 GGG-60 Min. Tensile 600 N/mm²

Material Overview

GGG-60 is a higher-strength ductile (nodular/spheroidal graphite) cast iron defined under the German DIN 1693 standard, equivalent to EN-GJS-600-3 under the current EN 1563 standard. The "60" guarantees a minimum tensile strength of 600 N/mm², paired with a reduced minimum elongation of roughly 3% — one step up the GGG-40 through GGG-80 family from GGG-50, achieved by pushing the iron's matrix structure further toward pearlite and away from ferrite.

That shift in matrix structure is what separates GGG-60 from the softer GGG-40/50 grades. Pearlite is a harder, stronger microstructure than ferrite, so foundries increase pearlite content through alloying additions (commonly manganese and copper) and controlled cooling rather than by changing the graphite morphology itself — the nodules remain spherical, preserving much of ductile iron's toughness advantage over grey iron even as strength climbs.

GGG-60 is specified where GGG-50 doesn't quite have the strength margin needed: heavier-duty gearbox housings, crankshafts and camshafts in some applications, hydraulic cylinder bodies, and structural castings that see higher static and dynamic loads while still needing better shock tolerance than a straight pearlitic or grey iron casting would offer.

International Designation Equivalents

Standard Designation
DIN 1693 GGG-60
Wnr. (Werkstoffnummer) 0.7060
EN 1563 EN-GJS-600-3
ISO 1083 600-3
ASTM A536 (nearest) 80-55-06
JIS G5502 FCD600
GB/T 1348 QT600-3

ASTM A536 grades are graded by a different property combination (tensile-yield-elongation) than EN/DIN grades, so 80-55-06 is the closest practical match rather than an exact equivalent.

Chemical Composition

Element Typical Range
Carbon (C) 3.00 – 3.70%
Silicon (Si) 2.20 – 2.80%
Manganese (Mn) 0.30 – 0.80%
Copper (Cu) 0 – 0.80%
Magnesium (Mg) 0.03 – 0.06%
Phosphorus (P) 0.08% max
Sulfur (S) 0.02% max

DIN 1693 and its EN 1563 successor primarily specify mechanical properties rather than a fixed chemistry. Manganese and copper are typically raised versus GGG-50 to promote the higher pearlite fraction needed to hit the GGG-60 strength target; exact ranges vary by foundry.

Machinability Explained

GGG-60's higher pearlite content is a double-edged sword for machinability. Pearlite's alternating ferrite/cementite lamellae are considerably harder and more abrasive than the soft ferrite that dominates GGG-40/50, so cutting forces, edge temperatures, and flank wear rates all step up noticeably compared with the lower-numbered grades — even though the graphite nodules are still doing their job as internal chip-breakers and keeping chip formation short and manageable.

Because the added hardness comes from a harder matrix rather than harder graphite, the abrasive wear mechanism seen in GGG-50 intensifies rather than changes character — flank wear remains the primary limit on tool life, it just accumulates faster. This makes coating selection and substrate hardness more important at GGG-60 than at GGG-50: a slightly harder, more wear-resistant CVD grade earns back tool life that a general-purpose grade would give up quickly.

Chip control stays favorable relative to steel, and edge geometry should still lean toward strength over sharpness — generous honing and a solid land width resist the micro-chipping that a keen edge risks against the denser pearlitic matrix. Cutting speeds should be trimmed back moderately from GGG-50 levels to keep heat and abrasive wear in check.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 185 – 250 610 – 820
Milling 125 – 170 410 – 560
Parting 90 – 125 300 – 410
Grooving 130 – 175 430 – 570
Drilling 105 – 140 340 – 460

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal castings.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD K05 – K10
FM2533 CVD K15

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K35

Ready to cut GGG-60? Shop FM Carbide inserts matched to this ductile iron's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.05 – 0.10 mm / 0.002 – 0.004"
Rake Angle Neutral to negative (0° to −5°)
Land Angle Negative
Land Width 0.30 – 0.40 mm / 0.012 – 0.016"