Cast Iron GGG-NiSiCr20.5.2

Technical Reference Library

GGG-NiSiCr20-5-2

Wnr. 0.7665 DIN 1694 GGG-NiSiCr20-5-2 Min. Tensile 370 N/mm²

Material Overview

GGG-NiSiCr20-5-2 is an austenitic ductile (spheroidal-graphite) cast iron under German standard DIN 1694, the lightest-alloyed member of the NiSiCr "Ni-resist" family covered in this reference set. Its designation numbers are nominal weight-percent alloy targets — around 20% nickel, 5% silicon, and 2% chromium. That nickel level is enough to push the iron matrix fully into a stable, non-magnetic austenitic structure, while the silicon and chromium additions build a tenacious surface oxide that resists scaling and growth under repeated heat cycling. Compared with the higher-nickel grades in this family (30-5-2, 35-5-2, 30-5-5), GGG-NiSiCr20-5-2 uses the least nickel of the group, which keeps material cost down while still delivering the core benefit of an austenitic matrix: it doesn't go through the phase transformations that cause ordinary pearlitic or ferritic ductile iron to crack, warp, or grow under thermal cycling.

Because it's the most economical entry point into the Ni-resist family, this grade is specified where moderate heat and mild corrosion resistance are needed but the more severe service conditions justifying a 30% or 35% nickel grade aren't present — pump and valve bodies, general process equipment housings, and castings exposed to intermittent elevated temperatures. Like the rest of the family, its spheroidal graphite structure also gives it meaningfully better ductility and impact toughness than a flake-graphite gray iron of comparable composition.

International Designation Equivalents

Standard Designation
DIN 1694 GGG-NiSiCr20-5-2
Wnr. (Werkstoffnummer) 0.7665
ISO 2892 S-NiSiCr20-5-2
BS 3468 S-NiSiCr20 5 2
AFNOR NF A32-301 S-NSC20-5-2

This grade's higher silicon content (compared with the plain NiCr20-2 Ni-resist grades) means it does not map directly onto a single ASTM A439 type; cross-standard matches above are based on comparable alloy content, not an exact ASTM equivalent.

Chemical Composition

Element Content
Nickel (Ni) 18.0 – 22.0%
Silicon (Si) 4.5 – 5.5%
Chromium (Cr) 1.0 – 2.5%
Manganese (Mn) 0.5 – 1.5%
Carbon (C) 3.0% max

Machinability Explained

As the lowest-nickel grade in this austenitic family, GGG-NiSiCr20-5-2 is somewhat more forgiving to machine than its 30% and 35%-nickel relatives, but it still behaves closer to an austenitic stainless steel than to a conventional pearlitic or ferritic ductile iron. The nickel content is high enough to fully stabilize the austenite phase, so the matrix work-hardens under cutting pressure and heat rather than shearing cleanly the way a ferrite/pearlite matrix does. A light cut or a tool that's allowed to dwell or rub will burnish the surface, making the next pass harder to engage cleanly — the same behavior seen across the Ni-resist family.

Lower thermal conductivity than plain ductile iron concentrates cutting heat at the tool edge instead of carrying it away in the chip, so tool life is more sensitive to cutting speed here than the alloy's moderate hardness would suggest. A sharp, positively-oriented edge that shears the material rather than crushing it reduces both work hardening and heat buildup, and coolant helps manage edge temperature on continuous cuts.

The spheroidal graphite nodules provide some internal lubrication and chip-breaking, which keeps chip control noticeably better than on a comparable wrought stainless, but expect tool life and achievable speeds to trail what the same hardness reading would deliver on a standard nodular cast iron.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 70 – 110 230 – 360
Milling 50 – 80 165 – 260
Grooving 45 – 70 145 – 230
Parting 40 – 60 130 – 195
Drilling 18 – 32 60 – 105

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Because this alloy work-hardens, run toward the lower end of each range on interrupted cuts or when rigidity is limited.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD K15
FM2543 CVD K20

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD K20

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K30

Ready to cut GGG-NiSiCr20-5-2? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.02 – 0.05 mm / 0.001 – 0.002"
Rake Angle Positive (12° – 18°)
Land Angle Positive
Land Width 0.10 – 0.15 mm / 0.004 – 0.006"

Sharp, positive edge preparation is preferred over a heavy hone — this austenitic alloy shears cleaner than it crushes, and a dull or heavily honed edge accelerates work hardening.