Cast Iron GTW-45-07

Technical Reference Library

GTW-45-07

Wnr. 0.8045 DIN 1692 GTW-45-07 Min. Tensile 450 N/mm²

Material Overview

GTW-45-07 is a whiteheart malleable cast iron standardized under the older German DIN 1692 system and carried forward today as EN-GJMW-450-7 under EN 1562. Malleable iron doesn't get its properties directly from the mold — it starts out as a fully carbidic "white" iron casting with no free graphite at all, and only becomes usable through a long, controlled anneal afterward. In the whiteheart route used for this grade, castings are packed in an oxidizing medium and soaked at high temperature for an extended cycle, which slowly diffuses carbon out of the surface layers. That produces a low-carbon, steel-like decarburized skin wrapped around a core that still carries some graphite as fine temper-carbon particles, with the balance between the two depending heavily on how thick the section is.

That layered structure is what sets GTW-45-07 apart from an as-cast gray or ductile iron of similar strength: the near-surface zone behaves much like a low-carbon steel, while the core retains more of cast iron's characteristic castability. Compared with the brittle, unannealed white iron it starts as, the finished grade gains real ductility and shock resistance — a guaranteed minimum tensile strength of 450 N/mm² paired with 7% minimum elongation — along with a weldability that fully carbidic iron never has. Because the decarburizing anneal needs to penetrate the full wall thickness to be effective, GTW-45-07 is best suited to thinner-section parts: pipe and tube fittings, hand-tool bodies, small brackets, and similar hardware rather than heavy structural castings.

International Designation Equivalents

Standard Designation
DIN 1692 GTW-45-07
Wnr. (Werkstoffnummer) 0.8045
EN 1562 EN-GJMW-450-7 (EN-JM1040)
ISO 5922 JMW/450-7
AS 1832 (Australia) JMW/450-7
GB/T 9440 (China) KTB450-07

Cross-standard matches are based on comparable mechanical property requirements (tensile strength and elongation); always confirm against the specific standard revision your drawing calls out.

Chemical Composition

Element Typical As-Cast Content
Carbon (C) 2.7 – 3.4%
Silicon (Si) 0.40 – 1.00%
Manganese (Mn) 0.55% max
Phosphorus (P) 0.20% max
Sulfur (S) 0.20% max

EN 1562 qualifies whiteheart malleable iron by its mechanical properties rather than a fixed chemistry window, and foundries hold silicon toward the low end of this range so the as-cast structure solidifies fully white and decarburizes cleanly in the anneal. The figures above describe the base iron before annealing — the finished surface skin carries substantially less carbon than these numbers suggest, which is the entire point of the whiteheart process.

Machinability Explained

GTW-45-07's machining behavior follows directly from its two-zone structure. The decarburized outer skin cuts much like a low-carbon steel — soft, ductile, and prone to building up on the cutting edge if speed is too low or the edge isn't sharp — while material closer to the core still carries temper-carbon particles that break chips and cut friction at the tool-chip interface the way graphite does in any cast iron. On thin-section parts, where the decarburized layer accounts for most of the wall thickness, expect the steel-like behavior to dominate; on thicker sections, the graphite-bearing core plays a bigger role.

Cutting forces are moderate and tool wear is generally mild, since this grade's hardness sits well below the pearlitic blackheart malleable grades. The main practical challenge is surface finish rather than tool life: the ductile, low-carbon skin can smear or tear instead of shearing cleanly if the insert is dull, the rake is too negative, or the speed drops too low, producing a dragged rather than a crisp finish. A sharp, positive-leaning edge run at adequate cutting speed avoids this far more reliably than trying to compensate with feed rate alone.

Because whiteheart malleable parts are typically thin-walled fittings and hardware, rigidity and consistent stock removal matter more here than raw edge toughness. A coated carbide grade suited to general cast iron work, paired with a geometry that favors clean shearing over crushing, gives the best combination of finish quality and tool life on this material.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 150 – 210 490 – 690
Milling 115 – 160 380 – 520
Parting 90 – 125 295 – 410
Grooving 105 – 145 345 – 475
Drilling 85 – 115 280 – 380

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD K05 – K10
FM2533 CVD K15

Parting / Grooving

Grade Coating ISO Application Range
FM2533 CVD K10
FM2543 CVD K20

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K35

Ready to cut GTW-45-07? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.05 – 0.08 mm / 0.002 – 0.003"
Rake Angle Positive (~10° – 14°)
Land Angle Positive
Land Width 0.20 – 0.30 mm / 0.008 – 0.012"