Material Allcorr

Technical Reference Library

Allcorr

Type Ni-Cr-Mo-W Superalloy Nickel ~56% Chromium 31%

Material Overview

Allcorr is the trade name of a nickel-chromium-molybdenum-tungsten corrosion-resistant alloy, UNS N06110, originally developed by ATI Allvac. It is a single-phase, solid-solution, high-nickel alloy engineered for particularly aggressive corrosive service, and its chromium content is notably higher than the common "C-type" Hastelloy family, giving it greater resistance to oxidizing environments than those alloys typically provide.

Typical applications include equipment for deep sour gas wells, flue gas desulfurization systems, chemical and hydrocarbon processing plant, and pulp and paper production - all environments combining aggressive chemical attack with the need for high strength and toughness. The alloy offers strong resistance to general corrosion, pitting, crevice corrosion, intergranular attack, and stress corrosion cracking, along with good ductility and weldability.

Because it is a solid-solution-strengthened alloy rather than a precipitation-hardened one, Allcorr does not carry the strengthening gamma-prime phases found in age-hardenable superalloys, but its high combined chromium-molybdenum-tungsten content still produces a tough, work-hardening, low-thermal-conductivity material that behaves like other high-alloy nickel superalloys at the cutting edge.

Chemical Composition

Element Amount
Nickel (Ni) 56% (balance)
Chromium (Cr) 31%
Molybdenum (Mo) 10%
Tungsten (W) 2.0%
Niobium (Nb) 0.40%
Aluminum (Al) 0.25%
Titanium (Ti) 0.25%
Carbon (C) 0.020%

Composition per ATI Allvac Allcorr (UNS N06110) reference data. The molybdenum and niobium content shown here was missing from this page's previous version and has been restored - the alloy's official ASTM designation ("Nickel-Chromium-Molybdenum-Tungsten Alloy") would not make sense without it.

Machinability Explained

Allcorr shares the core machining challenges common to high-alloy, solid-solution nickel superalloys. Its combined 31% chromium and 10% molybdenum content lowers thermal conductivity substantially compared with steel, so heat generated in the cut concentrates at the tool-chip interface instead of dissipating into the chip. This drives accelerated crater wear and edge deformation if speeds are pushed too high.

Like other single-phase nickel alloys, Allcorr work-hardens readily under cutting forces. Any hesitation, rubbing, or light, inconsistent feed leaves a hardened surface layer on the next pass that is considerably tougher to cut than the parent material, so maintaining a steady, adequate chip load matters more than in most steels. The alloy also retains a useful fraction of its strength at elevated temperature, so the usual softening effect that eases machining of carbon steel at higher speeds is largely absent here - tool edges stay under heavy mechanical load even as cutting temperatures rise.

Nickel-rich alloys like Allcorr are also prone to galling and built-up edge from their chemical affinity for common tool materials, which can weld chip material to the cutting edge and tear the finished surface. Rigid setups, sharp and properly honed edges, coated carbide grades suited to superalloys, and consistent, generous coolant delivery are the standard countermeasures.

Recommended Cutting Speeds

Application Vc (m/min) Vc (SFM)
Turning 50-150 165-490
Milling 40-115 130-380
Parting 35-100 115-330
Grooving 45-135 150-440
Drilling 45-135 150-440

These are general starting-point ranges for solid-solution Ni-Cr-Mo-W superalloys. Actual optimal speeds depend on tool grade, coating, rigidity, and coolant strategy.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD S05 - S10
FM2533 CVD S15

Parting / Grooving

Grade Operation Coating ISO Application Range
FM2543 Parting CVD S20
FM2553 Parting CVD S30
FM2533 Grooving CVD S10

Milling

Grade Coating ISO Application Range
FM125 PVD S15 - S35

Ready to cut Allcorr? Shop FM Carbide inserts engineered for high-chromium nickel superalloys.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Honing Size 0.02-0.05 mm / 0.001-0.002"
Rake Angle 13° - 18°
Land Angle Neutral
Land Width 0.10-0.20 mm / 0.004-0.008"
Ground Insert Recommended