Steel 1022

Technical Reference Library

Steel 1022

Wnr. 1.1133 SAE/AISI 1022 DIN/EN GS.20Mn5

Material Overview

AISI/SAE 1022 shares the same 0.18 – 0.23% carbon window as 1020, but it's a different animal chemically because manganese is boosted to a 0.70 – 1.00% range — more than double what 1020 carries. That extra manganese doesn't push 1022 out of the low-carbon family, but it does noticeably improve hardenability and core strength after carburizing, which is the main reason this grade exists as a distinct specification rather than just being covered by 1020.

With tensile strength in the same 500-650 N/mm² neighborhood as 1020 in the as-supplied condition, 1022's real advantage shows up downstream: as a carburizing steel, the higher manganese content lets it develop better core properties after case hardening, giving a tougher, more fatigue-resistant substrate under the hardened case. That makes it a preferred choice over plain 1020 for gears, shafts, pins, and other carburized components that see meaningful cyclic loading, while still retaining the good weldability and forming characteristics typical of the low-carbon 10xx grades.

International Designation Equivalents

Standard Designation
SAE / AISI 1022
Wnr. (Werkstoffnummer) 1.1133
DIN / EN GS.20Mn5
BS 120M19
SS 1410
AFNOR 20M5
UNI G22Mn3
UNE F.1515

Chemical Composition

Element Content
Carbon (C) 0.18 – 0.23%
Manganese (Mn) 0.70 – 1.00%
Sulfur (S) Max 0.05%
Phosphorus (P) Max 0.04%

Machinability Explained

Machining-wise, 1022 behaves very similarly to 1020 since carbon content is identical — cutting forces are moderate, tool wear is low, and chip formation still leans toward long, ductile chips rather than short, brittle ones. The higher manganese content adds a small amount of solid-solution strengthening, which can firm up the material slightly and help chips shear a touch more cleanly than in straight 1020, but the difference is modest rather than dramatic.

Built-up edge remains the primary concern at lower cutting speeds, where soft, ductile material can smear across the rake face and weld to the cutting edge instead of shearing away as a clean chip. As with the rest of the low-carbon 10xx family, running toward the upper end of the recommended speed range, keeping feed high enough that the tool stays cutting rather than rubbing, and starting with a sharp, positive-rake edge all help suppress BUE formation and keep surface finish consistent.

Overall, 1022 is an easy, low-wear material to machine, and a chipbreaker geometry suited to long chips combined with adequate coolant will do more for finish quality and chip control than adjusting speed alone.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 300 – 405 980 – 1330
Milling 185 – 250 610 – 820
Parting 145 – 195 480 – 640
Grooving 165 – 225 540 – 740
Drilling 120 – 160 390 – 520

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD P10
FM2543 CVD P20
FM324 PVD P20 – P30
FM2553 CVD P30

Parting / Grooving

Grade Coating ISO Application Range
FM90 DLC P10
FM2543 CVD P20
FM20 Uncoated P20 – P30
FM2553 CVD P30

Milling

Grade Coating ISO Application Range
FM125 PVD P15 – P35

Ready to cut 1022? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.05 – 0.08 mm / 0.002 – 0.003"
Rake Angle 11° – 13°
Land Angle Positive
Land Width 0.20 – 0.30 mm / 0.008 – 0.012"