AISI/SAE 1022 shares the same 0.18 – 0.23% carbon window as 1020, but it's a different animal chemically because manganese is boosted to a 0.70 – 1.00% range — more than double what 1020 carries. That extra manganese doesn't push 1022 out of the low-carbon family, but it does noticeably improve hardenability and core strength after carburizing, which is the main reason this grade exists as a distinct specification rather than just being covered by 1020.
With tensile strength in the same 500-650 N/mm² neighborhood as 1020 in the as-supplied condition, 1022's real advantage shows up downstream: as a carburizing steel, the higher manganese content lets it develop better core properties after case hardening, giving a tougher, more fatigue-resistant substrate under the hardened case. That makes it a preferred choice over plain 1020 for gears, shafts, pins, and other carburized components that see meaningful cyclic loading, while still retaining the good weldability and forming characteristics typical of the low-carbon 10xx grades.
| Standard | Designation |
|---|---|
| SAE / AISI | 1022 |
| Wnr. (Werkstoffnummer) | 1.1133 |
| DIN / EN | GS.20Mn5 |
| BS | 120M19 |
| SS | 1410 |
| AFNOR | 20M5 |
| UNI | G22Mn3 |
| UNE | F.1515 |
| Element | Content |
|---|---|
| Carbon (C) | 0.18 – 0.23% |
| Manganese (Mn) | 0.70 – 1.00% |
| Sulfur (S) | Max 0.05% |
| Phosphorus (P) | Max 0.04% |
Machining-wise, 1022 behaves very similarly to 1020 since carbon content is identical — cutting forces are moderate, tool wear is low, and chip formation still leans toward long, ductile chips rather than short, brittle ones. The higher manganese content adds a small amount of solid-solution strengthening, which can firm up the material slightly and help chips shear a touch more cleanly than in straight 1020, but the difference is modest rather than dramatic.
Built-up edge remains the primary concern at lower cutting speeds, where soft, ductile material can smear across the rake face and weld to the cutting edge instead of shearing away as a clean chip. As with the rest of the low-carbon 10xx family, running toward the upper end of the recommended speed range, keeping feed high enough that the tool stays cutting rather than rubbing, and starting with a sharp, positive-rake edge all help suppress BUE formation and keep surface finish consistent.
Overall, 1022 is an easy, low-wear material to machine, and a chipbreaker geometry suited to long chips combined with adequate coolant will do more for finish quality and chip control than adjusting speed alone.
| Operation | Vc (m/min) | Vc (SFM) |
|---|---|---|
| Turning | 300 – 405 | 980 – 1330 |
| Milling | 185 – 250 | 610 – 820 |
| Parting | 145 – 195 | 480 – 640 |
| Grooving | 165 – 225 | 540 – 740 |
| Drilling | 120 – 160 | 390 – 520 |
Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM2533 | CVD | P10 |
| FM2543 | CVD | P20 |
| FM324 | PVD | P20 – P30 |
| FM2553 | CVD | P30 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM90 | DLC | P10 |
| FM2543 | CVD | P20 |
| FM20 | Uncoated | P20 – P30 |
| FM2553 | CVD | P30 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM125 | PVD | P15 – P35 |
Ready to cut 1022? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.
Shop Turning & Grooving Inserts Shop Milling Inserts| Parameter | Value |
|---|---|
| Honing Size | 0.05 – 0.08 mm / 0.002 – 0.003" |
| Rake Angle | 11° – 13° |
| Land Angle | Positive |
| Land Width | 0.20 – 0.30 mm / 0.008 – 0.012" |