Steel 2515

Technical Reference Library

Steel 2515

Wnr. 1.5680 SAE/AISI 2515 DIN/EN 12Ni19

Material Overview

2515 is a historic low-carbon, high-nickel carburizing steel from the old SAE 25xx series, equivalent to Wnr. 1.5680 / DIN 12Ni19 (also seen as X12Ni5) / AFNOR Z18N5. Its defining feature is a large nickel addition — roughly 4.75-5.25% — with essentially no chromium or molybdenum, which was the standard approach before Cr-Ni-Mo grades became common: nickel alone was relied on to deliver core toughness and, notably, good low-temperature (cryogenic) impact resistance in the carburized and hardened part.

2515 is supplied and machined in the annealed or normalized condition, then carburized and case-hardened to produce a wear-resistant surface over a nickel-toughened core. It was historically specified for gears, pins, and shafts in equipment that had to retain toughness in cold service environments. Most new designs have moved to modern Cr-Ni-Mo case-hardening grades, but 2515 still appears on legacy drawings and in spare-parts work for older equipment.

International Designation Equivalents

Standard Designation
SAE / AISI 2515
Wnr. (Werkstoffnummer) 1.5680
DIN / EN 12Ni19
AFNOR Z18N5

Chemical Composition

Element Content
Carbon (C) ≤ 0.15%
Manganese (Mn) 0.30 – 0.80%
Silicon (Si) ≤ 0.35%
Nickel (Ni) 4.75 – 5.25%

Phosphorus and sulfur are held to strict low maximums (approx. 0.020% and 0.010% respectively) typical of this legacy carburizing grade.

Machinability Explained

In its annealed or normalized condition, 2515 is one of the softer and more machinable steels in this alloy family — low carbon and the absence of chromium or molybdenum carbides keep cutting forces modest and tool wear low. The high nickel content can introduce some gumminess and a tendency toward built-up edge at low cutting speeds, similar to other nickel-alloyed steels, but overall it cuts easily compared with the Cr-Mo and Cr-Ni-Mo grades in this family.

As a carburizing steel, 2515 is machined to final dimensions in the soft, annealed state before case hardening. All the cutting work — turning, milling, drilling, gear cutting — happens before the carburize-and-harden cycle; post-treatment work is limited to grinding the hardened case.

A sharp, positive-rake coated carbide edge run at adequate cutting speed avoids the built-up-edge tendency that nickel steels can show at low speeds. Chip control is generally good, and tool life is typically strong given the low alloy carbide content in this grade.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 250 – 330 820 – 1080
Milling 155 – 205 510 – 670
Parting 120 – 160 390 – 530
Grooving 140 – 185 460 – 610
Drilling 105 – 135 340 – 440

Values assume the annealed/normalized delivery condition, before carburizing and case hardening. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD P10
FM2543 CVD P20
FM324 PVD P20 – P30
FM2553 CVD P30

Parting / Grooving

Grade Coating ISO Application Range
FM125 PVD P20 – P30
FM199 PVD P30
FM90 DLC P20
FM20 Uncoated P10

Milling

Grade Coating ISO Application Range
FM125 PVD P15 – P35

Ready to cut 2515? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.05 – 0.08 mm / 0.002 – 0.003"
Rake Angle 11° – 13°
Land Angle Positive
Land Width 0.20 – 0.30 mm / 0.008 – 0.012"