SAE/AISI 8630 is a nickel-chromium-molybdenum alloy steel from the 86xx family, built around a lower carbon content (roughly 0.28-0.33%) that makes it well suited to carburizing and case hardening as well as through hardening for lighter-duty applications. Nickel contributes core toughness and resistance to impact, chromium adds hardenability and some wear resistance, and molybdenum helps the steel resist temper embrittlement while further improving hardenability in thicker sections — a combination that gives 8630 a strong, tough core with the flexibility to carry a hard wear surface where needed.
Because the alloy content is more modest than in the higher-numbered 87xx or 93xx grades, 8630 sits toward the general-purpose end of the nickel-chromium-molybdenum family. It's a common choice for gears, shafts, bolts, forged fittings, and pressure-vessel or oilfield components that need a good combination of strength and toughness without requiring the very deep hardenability of the higher-alloy grades. In its carburized form, it also serves for lighter-duty gears and pins where a hard case over a tough core is the goal.
| Standard | Designation |
|---|---|
| SAE / AISI | 8630 |
| Wnr. (Werkstoffnummer) | 1.6545 |
| DIN / EN | 27CrNiMo2 |
Additional international equivalents (BS, JIS, etc.) were not available for this grade at the time of writing.
| Element | Content |
|---|---|
| Carbon (C) | 0.28 – 0.33% |
| Manganese (Mn) | 0.70 – 0.90% |
| Nickel (Ni) | 0.40 – 0.70% |
| Chromium (Cr) | 0.40 – 0.60% |
| Molybdenum (Mo) | 0.15 – 0.25% |
8630's lower carbon and moderate alloy content make it one of the friendlier grades to machine in the nickel-chromium-molybdenum family, particularly in the annealed or normalized condition most shops receive it in before carburizing or hardening. Cutting forces run higher than on plain low-carbon steel because of the nickel and chromium content, but the alloy load here is lighter than on the higher-numbered 87xx or 93xx grades, so tool wear is more moderate and predictable.
Chip control is generally good in the annealed state, producing manageable chips that break cleanly with standard chipbreaker geometries. Once a part has been carburized and case hardened, machining shifts almost entirely to grinding on the hardened surfaces, while any remaining soft-core machining still follows the annealed-condition guidance below.
Nickel-alloyed steels like 8630 can be a little gummier than pure chromium-molybdenum grades, occasionally showing a tendency toward built-up edge at low speeds or with dull tooling. Keeping cutting speeds within the recommended range, using a positive-rake geometry, and maintaining a sharp edge all help avoid this and keep both tool life and finish consistent.
| Operation | Vc (m/min) | Vc (SFM) |
|---|---|---|
| Turning | 220 – 300 | 720 – 980 |
| Milling | 135 – 185 | 440 – 610 |
| Parting | 105 – 145 | 340 – 480 |
| Grooving | 125 – 165 | 410 – 540 |
| Drilling | 90 – 120 | 300 – 390 |
Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal (annealed/normalized) material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM2533 | CVD | P10 |
| FM2543 | CVD | P20 |
| FM324 | PVD | P20 – P30 |
| FM2553 | CVD | P30 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM125 | PVD | P20 – P30 |
| FM199 | PVD | P30 |
| FM90 | DLC | P20 |
| FM20 | Uncoated | P10 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM125 | PVD | P15 – P35 |
Ready to cut 8630? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.
Shop Turning & Grooving Inserts Shop Milling Inserts| Parameter | Value |
|---|---|
| Honing Size | 0.05 – 0.08 mm / 0.002 – 0.003" |
| Rake Angle | 11° – 13° |
| Land Angle | Positive |
| Land Width | 0.20 – 0.30 mm / 0.008 – 0.012" |