General Information for Steel D3
Material Group |
P - Steel |
Sub-Group |
Tool Steel |
Tensile Strength |
850-900[N/mm^2] |
Machinability Range |
23% |
MACHINABILITY OF D3 STEEL
Steel D3 is a tool steel (high-alloy steel) that has on top of the 2.2% of carbon an additional 14.2% of manganese, chromium, nickel, tungsten (See details in the table below). Steel D3 has a machinability rating of 23%.
Steel D3 belongs to the "D series" of tool steels. They are classified as high-carbon, high-chromium, cold-work steels and contain very high carbon content (up to 2.5%). Tool steels in this series (D2-D7) have a machinability rating of 20-30%. The high carbon content yields very high hardness and strength resulting in materials that are very difficult to machine.
Summary:
For turning operations on steel D3, a lower cutting speed is recommended due to the low machinability. Therefore, in most cases it is recommended to use a grade with high hardness and PVD coating . For milling, opt for a grade with relatively hard substrate.
For detailed carbide grades recommendations,check the table below.
Recommended cutting speed range for turning at stable conditions is 280 - 380 [SFM] / 85 - 115 [m/min].
Recommended cutting speed range for milling with stable clamping and short over hang is 180-230[SFM]/55-70[m/min]
For detailed cutting speed recommendations, check the table below.
Equivalent International Designations for Steel D3
Standard |
Name |
SAE |
D3 |
WNR |
1.2080 |
DIN |
X210Cr12 |
BS |
BD3 |
ANFOR |
Z200Cr12 |
UNI |
X210Cr13KU / X250Cr12KU |
UNF |
X210Cr12 |
JS1 |
SKD1 |
Chemical Composition for Steel D3
Element |
Amount |
Chromium (Cr) |
11.00-13.50% |
Carbon (C) |
2.00-2.35% |
Tungsten (W) |
1.00 max% |
Vanadium (V) |
1.00 max% |
Manganese (Mn) |
0.60 max% |
Silicon (Si) |
0.60 max% |
Nickel (Ni) |
0.30 max% |
Cutting Speeds Recomendations for Steel D3
Application |
Vc (m/min) |
Vc (SFM) |
Turning |
85-115 |
280-380 |
Milling |
55-70 |
180-230 |
Parting |
40-55 |
130-180 |
Grooving |
50-65 |
160-210 |
Drilling |
35-45 |
110-150 |
Important! The speed estimation is given for an ideal situation:
- Most suitable carbide grade
- Stable tool clamping
- Stableworkpiece clamping
- Good qualityraw material
- A short overhang of the cutting tool.
- Nominal hardness of the material.
- etc.
Recommended Carbide Grades for Steel D3
Grade for Milling (Indexable)
Recommended Insert Cutting Edge Geometry for Steel A7
Honing Size |
0.05-0.08 mm / 0.002-0.003" |
Rake Angle |
11° -13° |
Land Angle |
Positive |
Land Width |
0.20-0.30 mm / 0.008-0.012" |