Aluminium 3005

Technical Reference Library

Aluminum 3005

Wnr. 3.0525 DIN AlMn1Mg0.5 UNS A93005

Material Overview

3005 sits between 3003 and 3004 in the 3xxx aluminum-manganese lineup: it carries a small magnesium addition, like 3004, but at roughly half the magnesium content, giving it strength that's a step up from plain 3003 without going as far as 3004. As with every alloy in the 3xxx family, 3005 is not age-hardenable — manganese and magnesium strengthen the alloy through solid-solution and cold-work effects rather than any heat-treatment response, so it's supplied in H-series strain-hardened tempers rather than T-series aged tempers.

That middle-ground strength, combined with the excellent formability and corrosion resistance typical of the 3xxx series, makes 3005 a popular choice for architectural and building products — roofing and siding panels, rain gutters, downspouts, and general sheet metal fabrication where a bit more strength than 3003 offers is useful but the part still needs to form and finish cleanly. It's supplied almost exclusively in sheet and coil form, reflecting its role as a fabrication material rather than a machining or structural stock alloy.

International Designation Equivalents

Standard Designation
Aluminum Association / SAE 3005
UNS A93005
Wnr. (Werkstoffnummer) 3.0525
DIN AlMn1Mg0.5

Chemical Composition

Element Content
Aluminum (Al) Balance
Manganese (Mn) 1.0 – 1.5%
Magnesium (Mg) 0.2 – 0.6%
Copper (Cu) 0.30% max
Iron (Fe) 0.7% max
Silicon (Si) 0.6% max
Zinc (Zn) 0.25% max
Chromium (Cr) 0.1% max
Titanium (Ti) 0.1% max

Manganese content shown per Aluminum Association standard limits (1.0 – 1.5%); some third-party sources understate this range.

Machinability Explained

3005 machines like the rest of the non-heat-treatable 3xxx family — soft, ductile, and low in cutting force, with built-up edge being the main quality issue rather than tool wear or heat. The modest magnesium addition raises strength slightly above 3003 but not enough to meaningfully change cutting behavior; expect the same tendency for material to smear and stick to a dull or negative-rake edge that's typical across this alloy family.

A sharp, positively raked, polished cutting edge is the standard remedy — it shears the soft material cleanly instead of pushing and tearing it, which prevents the torn, built-up-edge finish that soft aluminum alloys are prone to. Higher cutting speeds tend to improve results rather than hurt them here, since 3005 doesn't generate the heat-driven wear that limits speed on tougher materials.

In practice, 3005 is almost always encountered as roofing or siding sheet rather than machined bar stock, so shop work on this alloy is typically trimming, punching, and edge finishing rather than heavy material removal. As with other thin-gauge aluminum sheet products, workholding rigidity and chip/burr control at the cut edge matter more than aggressive cutting parameters.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 490 – 665 1610 – 2180
Milling 615 – 830 2020 – 2720
Parting 325 – 445 1070 – 1460
Grooving 410 – 555 1340 – 1820
Drilling 205 – 275 670 – 900

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, and short tool overhang. Adjust down for thin-wall parts prone to deflection or chatter.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD N05 – N10
FM2533 CVD N05

Parting Off

Grade Coating ISO Application Range
FM2543 CVD N20
FM2553 CVD N30

Grooving

Grade Coating ISO Application Range
FM2533 CVD N10

Milling (Indexable)

Grade Coating ISO Application Range
FM125 PVD N15 – N35

Ready to cut 3005? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size Sharp edge (no hone)
Rake Angle 15° – 25°
Land Angle Positive
Land Width 0.05 – 0.10 mm / 0.002 – 0.004"
Ground Insert Highly Recommended
Polished Top Recommended