Aluminium 3103

Technical Reference Library

Aluminum 3103

Wnr. 3.0515 DIN AlMn1 UNS A93103

Material Overview

3103 is a general-purpose aluminum-manganese alloy that's essentially 3003 without the deliberate copper addition, which makes it the more common designation in European and international specifications for this class of alloy (3003 remains the more familiar name in North America). Manganese is the sole significant alloying element, present at a similar level to 3003, and like every alloy in the 3xxx family, 3103 is not age-hardenable — all of its usable strength comes from cold work rather than heat treatment.

Dropping the copper addition trades a small amount of strength for slightly better corrosion resistance and weldability, which is why 3103 tends to show up in applications where long-term corrosion performance and reliable welding matter more than maximum strength: heat exchangers, tubing and piping, pressure vessels, chemical processing equipment, and general fabrication. Machinability is rated highly acceptable for this alloy class, and like other 3xxx alloys, it's most often worked as sheet, tube, or extrusion rather than machined from solid bar stock.

International Designation Equivalents

Standard Designation
Aluminum Association / SAE 3103
UNS A93103
Wnr. (Werkstoffnummer) 3.0515
DIN AlMn1
BS N3
UNI 7780

Chemical Composition

Element Content
Aluminum (Al) Balance
Manganese (Mn) 0.9 – 1.5%
Iron (Fe) 0.7% max
Silicon (Si) 0.5% max
Magnesium (Mg) 0.3% max
Zinc (Zn) 0.2% max
Copper (Cu) 0.1% max
Zirconium + Titanium (Zr+Ti) 0.1% max
Chromium (Cr) 0.1% max

Nominal composition limits per Aluminum Association / EN 573-3 standards, cross-checked against independent references.

Machinability Explained

3103 machines almost identically to 3003 — it's a soft, non-heat-treatable, low-alloy-content material, so cutting forces are low and the alloy's main quirk in the shop is a strong tendency toward built-up edge rather than any resistance to being cut. Without the small copper addition that 3003 carries, 3103 is arguably even softer and more prone to smearing under a dull tool, though the difference is minor in practice.

The usual playbook for soft aluminum applies: keep the cutting edge sharp and positively raked, polish the rake face to reduce friction and adhesion, and don't hesitate to run at higher speeds — low-speed cuts on soft aluminum tend to produce worse finishes than fast ones, since a hesitant approach gives the material more opportunity to weld to the tool. Chip control matters as much as edge sharpness, since this ductile alloy forms long, continuous chips that need active management (chipbreaker geometry, air blast, or coolant) rather than natural breaking.

Because 3103 is most commonly supplied as tube, pipe, or sheet for pressure vessel, heat exchanger, and piping applications, typical shop operations are facing, parting, and light turning on tube or bar ends rather than heavy stock removal — workholding for thin-wall tubular sections deserves as much attention as tool selection.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 490 – 665 1610 – 2180
Milling 615 – 830 2020 – 2720
Parting 325 – 445 1070 – 1460
Grooving 410 – 555 1340 – 1820
Drilling 205 – 275 670 – 900

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, and short tool overhang. Adjust down for thin-wall parts prone to deflection or chatter.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD N05 – N10
FM2533 CVD N05

Parting Off

Grade Coating ISO Application Range
FM2543 CVD N20
FM2553 CVD N30

Grooving

Grade Coating ISO Application Range
FM2533 CVD N10

Milling (Indexable)

Grade Coating ISO Application Range
FM125 PVD N15 – N35

Ready to cut 3103? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size Sharp edge (no hone)
Rake Angle 15° – 25°
Land Angle Positive
Land Width 0.05 – 0.10 mm / 0.002 – 0.004"
Ground Insert Highly Recommended
Polished Top Recommended