Aluminium 3105

Technical Reference Library

Aluminum 3105

Wnr. 3.0505 UNS A93105 EN AW 3105

Material Overview

3105 is a wrought aluminum-manganese alloy from the 3xxx family, with small controlled additions of magnesium worked in alongside the manganese to lift strength slightly above straight Mn-only grades like 3003. Like every alloy in the 3xxx series, 3105 is not heat-treatable — whatever strength it has comes from the manganese and magnesium held in solid solution plus whatever cold work is applied during rolling, so it's supplied across a spread of strain-hardened tempers from soft (O) up through fairly firm (H19) rather than a single quenched-and-aged condition.

The alloy's defining trait is that it was built for coil-fed sheet work rather than structural machining: excellent formability for roll-forming and deep drawing, dependable corrosion resistance in outdoor exposure, good weldability, and a smooth, paintable/anodizable surface. That combination is exactly why 3105 became a mainstay for residential siding, roofing and gutter systems, mobile home skin panels, and rain-carrying goods. Machine shops encounter it mostly as flat stock or formed sheet components rather than bar or forging stock, and because tensile strength stays modest even in the harder tempers, it machines easily with the same aluminum-appropriate tooling and speed philosophy used across the non-heat-treatable wrought grades.

International Designation Equivalents

Standard Designation
SAE / Aluminum Association 3105
UNS A93105
Wnr. (Werkstoffnummer) 3.0505
EN EN AW-3105
EN Chemical Designation AlMn0.5Mg0.5

Chemical Composition

Element Content
Aluminum (Al) Balance
Manganese (Mn) 0.3 – 0.8%
Magnesium (Mg) 0.2 – 0.8%
Silicon (Si) 0.6% max
Iron (Fe) 0.7% max
Zinc (Zn) 0.4% max
Copper (Cu) 0.3% max
Chromium (Cr) 0.2% max
Titanium (Ti) 0.1% max

Per Aluminum Association / EN AW-3105 limits. Values are maximums unless a range is shown.

Machinability Explained

3105 sits among the easier aluminum alloys to cut, mainly because its alloy content is so low — there's little manganese or magnesium in solid solution to raise cutting forces, and no hard intermetallic particles of the kind that make higher-silicon grades abrasive. In softer tempers (O, H12, H14) the material can feel almost too soft: low cutting forces are good for tool life, but a gummy, low-hardness sheet alloy is exactly the condition where built-up edge forms most readily on dull or poorly polished tooling.

Because most 3105 shows up as sheet or formed panel stock, shop work on it tends to be trimming, drilling, piercing, and light face or edge milling rather than heavy bar turning. Sharp cutting edges, positive rake geometry, and polished rake faces keep material from welding to the tool and preserve a clean edge on thin sections, which is where burr formation and edge tear-out are the most common quality problems. Running at higher surface speeds rather than backing off is the right instinct here, just as with other wrought aluminum grades — low-speed cuts on soft aluminum sheet are what generate built-up edge, not high-speed ones.

Chip control is a secondary concern given the light depths of cut typical of sheet-metal work, but on thicker plate or bar stock, standard aluminum chipbreaker geometry and reliable coolant or air-blast chip clearing still apply. Overall, 3105 rewards the same high-speed, sharp-edge approach used across non-heat-treatable wrought aluminum, with extra attention paid to edge sharpness given how easily it can smear rather than shear at low cutting speeds.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 550 – 750 1800 – 2460
Milling 690 – 940 2260 – 3080
Parting 365 – 500 1200 – 1640
Grooving 460 – 625 1510 – 2050
Drilling 230 – 315 755 – 1035

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, and short tool overhang. Adjust down for thin-wall or formed sheet sections prone to deflection or chatter.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD N05 – N10
FM2533 CVD N15

Parting Off

Grade Coating ISO Application Range
FM2543 CVD N20
FM2553 CVD N30

Grooving

Grade Coating ISO Application Range
FM2533 CVD N10

Milling (Indexable)

Grade Coating ISO Application Range
FM125 PVD N15 – N35

Ready to cut 3105? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size Sharp edge (no hone)
Rake Angle 15° – 25°
Land Angle Positive
Land Width 0.05 – 0.10 mm / 0.002 – 0.004"
Ground Insert Highly Recommended
Polished Top Recommended