Aluminium 6351

Technical Reference Library

Aluminum 6351

UNS A96351 AA/SAE 6351 EN AW 6351

Material Overview

6351 is a heat-treatable 6xxx-series (aluminum-magnesium-silicon) wrought alloy developed as a higher-strength structural extrusion grade than the ubiquitous 6063. Where 6063 is optimized primarily for surface finish and extrudability in architectural sections, 6351 carries meaningfully more silicon and adds manganese to the mix, giving it noticeably better mechanical properties once solution treated and aged — without giving up the good extrudability and weldability that make the 6xxx family so practical to fabricate.

That balance of higher strength and continued good workability made 6351 a long-standing choice for structural extrusions, pressure piping, load-bearing frames, and general engineering sections where 6063 wouldn't have enough strength margin but a higher-alloy grade would cost more to extrude and finish. In much of the world it has since been substantially replaced by EN AW-6082, a similarly-positioned but more tightly standardized modern alloy, though 6351 remains in service and in specification on plenty of existing equipment and legacy drawings.

International Designation Equivalents

Standard Designation
AA / SAE 6351
UNS A96351
EN AW 6351
EN Chemical Designation AlSi1Mg0.5Mn
Former BS (British Standard) H30

6351 does not share the Werkstoffnummer 3.2315 / DIN AlMgSi1 designation sometimes attributed to it — that Wnr. and DIN chemical name belong to EN AW-6082, a related but distinct alloy that has largely superseded 6351 in European specifications.

Chemical Composition

Element Content
Aluminum (Al) Balance
Silicon (Si) 0.7 – 1.3%
Manganese (Mn) 0.4 – 0.8%
Magnesium (Mg) 0.4 – 0.8%
Iron (Fe) 0.5% max
Zinc (Zn) 0.2% max
Titanium (Ti) 0.2% max
Copper (Cu) 0.1% max

Machinability Explained

6351's extra silicon and manganese compared with lower-strength 6xxx grades like 6063 push its machinability slightly in the harder direction, but the difference is modest — this is still a magnesium-silicon aluminum alloy, and it still shears easily and conducts heat away from the cutting edge far faster than steel or titanium. Cutting forces stay low and surface speeds stay high relative to any ferrous material, so the same high-speed, light-force approach used across the 6xxx family still applies.

The manganese addition, which mainly serves to refine grain structure and improve strength, has a secondary effect on chip formation: it tends to make chips slightly tougher and less prone to gumming than a very soft, low-alloy aluminum, which can actually help chip breaking in some operations. As with other 6xxx alloys, the main quality risk is built-up edge at low cutting speeds or with dull tooling — sharp, positive-rake, polished tooling run at proper speed avoids the smeared finish and dimensional drift that a hesitant approach tends to cause.

Because 6351 is most often machined from extruded structural shapes, watch for wall-thickness variation and residual extrusion stress in thin-walled sections, which can cause parts to move slightly during or after machining if stock removal isn't balanced across the section.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 380 – 620 1250 – 2030
Milling 470 – 780 1540 – 2560
Parting 250 – 415 820 – 1360
Grooving 315 – 520 1030 – 1710
Drilling 155 – 260 510 – 850

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, and short tool overhang. Adjust down for interrupted cuts, poor rigidity, or thin-wall parts prone to deflection or chatter.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD N05 – N10
FM2533 CVD N15

Parting Off

Grade Coating ISO Application Range
FM2543 CVD N20
FM2553 CVD N30

Grooving

Grade Coating ISO Application Range
FM2533 CVD N10

Milling (Indexable)

Grade Coating ISO Application Range
FM125 PVD N15 – N35

Ready to cut 6351? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size Sharp edge (no hone)
Rake Angle 15° – 25°
Land Angle Positive
Land Width 0.05 – 0.10 mm / 0.002 – 0.004"
Ground Insert Highly Recommended
Polished Top Recommended