Cast Iron GG10

Technical Reference Library

Cast Iron GG10

Wnr. 0.6010 DIN 1691 GG-10 Min. Tensile 100 N/mm²

Material Overview

GG10 is the softest and most graphite-rich grade in the German DIN 1691 series of flake graphite (gray) cast irons. Under this older German numbering system, the digits after "GG" state the guaranteed minimum tensile strength in N/mm² measured on a separately-cast test bar — so GG10 guarantees at least 100 N/mm², well below the mid- and high-strength grades further up the family (GG25, GG30, and so on). That low strength isn't a defect; it's the direct result of a coarse, generously distributed flake graphite structure in a mostly ferritic matrix, which is exactly what makes GG10 one of the easiest cast irons to machine.

Because GG10 carries relatively high carbon and silicon content compared with the higher grades in the series, it forms an especially coarse graphite network during solidification. That network gives outstanding vibration damping and excellent thermal conductivity, both valuable in machine bases, housings, and other parts where dimensional stability and resistance to chatter matter more than raw strength. GG10 is not intended for highly stressed or pressure-retaining components — its low tensile strength and near-total lack of ductility rule that out — but for lightly loaded castings where machinability, cost, and damping capacity are the priorities, it remains a practical choice.

International Designation Equivalents

Standard Designation
DIN 1691 GG-10
Wnr. (Werkstoffnummer) 0.6010
EN 1561 EN-GJL-100
ISO 185 ISO 185 JL/100
JIS G5501 FC100
ASTM A48 Class 20 (closest equivalent)
GB/T 9439 HT100

Chemical Composition

Element Typical Content
Carbon (C) 3.4 – 3.9%
Silicon (Si) 2.1 – 2.6%
Manganese (Mn) 0.5 – 0.8%
Phosphorus (P) 0.30% max
Sulfur (S) 0.15% max

DIN 1691 defines GG10 by mechanical properties, not a mandatory chemistry — the ranges above reflect typical foundry practice for meeting the grade's tensile requirement.

Machinability Explained

GG10's machinability starts with its graphite. In gray iron, carbon that exceeds what the iron matrix can hold in solution precipitates out as flakes of free graphite scattered through the microstructure. Those flakes are soft, weak, and interrupt the metal matrix everywhere they appear — which means a cutting edge advancing through the material is constantly meeting pockets of near-zero shear strength instead of continuous metal. The practical result is that chips fracture into small, loose fragments almost as soon as they form, rather than curling into long ribbons the way steel does. There's no built-up edge to fight, minimal work hardening, and comparatively low cutting forces for a ferrous material.

The tradeoff is abrasion. Graphite itself is mildly abrasive, and gray iron castings also carry hard silicate inclusions and a scaled, sand-embedded outer skin left over from the casting and shakeout process. That skin is considerably more abrasive than the bulk material underneath and is usually where flank wear accumulates fastest, especially on the first pass. Because GG10 is the coarsest, most ferrite-heavy grade in the DIN 1691 family, it's also the softest to cut — low cutting forces, minimal heat generation, and very forgiving tool life once the scale is through — which is why shops treat it as a benchmark "easy" cast iron for roughing and general machining.

Since chip formation is discontinuous by nature, chip control is rarely a concern; the challenge is almost entirely about surviving the abrasive skin and keeping consistent flank wear rates over a production run, which is best handled with a wear-resistant carbide grade rather than a chipbreaker geometry optimized for continuous-chip metals.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 280 – 380 920 – 1250
Milling 180 – 245 590 – 800
Parting 135 – 185 440 – 610
Grooving 155 – 210 510 – 690
Drilling 125 – 170 410 – 560

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, sound (non-porous) castings, short tool overhang, and removal of the sand-hardened outer skin before finishing passes. Reduce speeds for interrupted cuts or heavily scaled surfaces.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD K05 – K15
FM2543 CVD K10 – K20
FM524 CVD K05 – K25

Parting / Grooving

Grade Coating ISO Application Range
FM125 PVD K10 – K20
FM20 Uncoated K05 – K15

Milling

Grade Coating ISO Application Range
FM125 PVD K05 – K25

Ready to cut GG10? Shop FM Carbide inserts matched to this gray iron's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.03 – 0.05 mm / 0.001 – 0.002"
Rake Angle 5° – 8°
Land Angle Neutral to slightly negative
Land Width 0.10 – 0.20 mm / 0.004 – 0.008"

A sharp, lightly-honed edge with minimal land keeps cutting forces low on this free-machining grade; heavy chipbreaker geometry is unnecessary since GG10's discontinuous chip formation already limits chip length.