Cast Iron GG30

Technical Reference Library

Cast Iron GG30

Wnr. 0.6030 DIN 1691 GG-30 Min. Tensile 300 N/mm²

Material Overview

GG30 is a high-strength grade in the DIN 1691 gray iron series, guaranteeing a minimum tensile strength of 300 N/mm². Reaching that strength requires a finer, more restrained graphite flake structure and a matrix that's almost fully pearlitic, a significant shift from the ferrite-dominant low grades. The finer graphite also improves fatigue strength and wear resistance, which is why GG30 is specified where gray iron needs to work harder than a general-purpose casting.

Typical applications include heavy machine tool beds and columns, diesel engine blocks and cylinder liners, brake drums and rotors under higher thermal load, and hydraulic components where both pressure tightness and wear resistance at sliding interfaces matter. GG30's finer structure also gives it noticeably better surface finish potential than the coarser low grades, which is valuable on precision-ground surfaces like machine tool ways. As with every grade in the series, it remains brittle with essentially no ductility, so it's chosen for compressive and wear-resistant duty rather than tension or impact service.

International Designation Equivalents

Standard Designation
DIN 1691 GG-30
Wnr. (Werkstoffnummer) 0.6030
EN 1561 EN-GJL-300
ISO 185 ISO 185 JL/300
JIS G5501 FC300
ASTM A48 Class 45 (closest equivalent)
GB/T 9439 HT300

Chemical Composition

Element Typical Content
Carbon (C) 2.8 – 3.1%
Silicon (Si) 1.3 – 1.6%
Manganese (Mn) 0.8 – 1.0%
Phosphorus (P) 0.15% max
Sulfur (S) 0.15% max

DIN 1691 defines GG30 by mechanical properties, not a mandatory chemistry — the ranges above reflect typical foundry practice and shift slightly with section size.

Machinability Explained

GG30's fine graphite structure and near-fully pearlitic matrix make it one of the harder-cutting grades in the DIN 1691 series. The chip-breaking mechanism is unchanged — graphite flakes still fracture the chip into short segments — but there's noticeably less free graphite to interrupt the matrix, and the pearlite itself carries hard iron carbide lamellae that resist deformation far more than ferrite does. The net effect is higher cutting forces, more heat generated at the edge, and faster abrasive wear than the softer grades.

At this hardness level, GG30 starts to behave more like a moderately hard steel in terms of tool loading, even though its chip formation still stays discontinuous and free-cutting compared with an actual steel of similar hardness. Abrasive wear from the carbide lamellae and residual silicate inclusions is the dominant failure mode on inserts run at this grade, and it accelerates quickly if edge geometry is too aggressive or if speeds push cutting temperatures too high.

Coated carbide with strong hot hardness is essentially required for consistent tool life on GG30 in production settings. Chip evacuation itself is still a non-issue, but achieving good surface finish on the finer-grained casting requires more attention to edge sharpness and wear state than the coarser low grades demand.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 165 – 225 540 – 740
Milling 110 – 145 360 – 475
Parting 80 – 110 260 – 360
Grooving 90 – 125 300 – 410
Drilling 75 – 100 250 – 330

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, sound (non-porous) castings, short tool overhang, and removal of the sand-hardened outer skin before finishing passes. Reduce speeds for interrupted cuts or heavily scaled surfaces.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD K15 – K30
FM2553 CVD K20 – K35

Parting / Grooving

Grade Coating ISO Application Range
FM199 PVD K15 – K30
FM125 PVD K15 – K25

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K35

Ready to cut GG30? Shop FM Carbide inserts matched to this gray iron's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.06 – 0.08 mm / 0.0024 – 0.003"
Rake Angle 3° – 6°
Land Angle Slightly negative
Land Width 0.15 – 0.25 mm / 0.006 – 0.010"

A stronger edge preparation is needed to survive GG30's pearlitic matrix and carbide lamellae without chipping, while still keeping enough sharpness to avoid excessive cutting forces.