Cast Iron GGG-Ni35

Technical Reference Library

GGG-Ni35

Wnr. 0.7683 DIN GGG-Ni35 Min. Tensile 379 N/mm²

Material Overview

GGG-Ni35 sits at the high-nickel end of the austenitic ductile iron ("Ni-Resist") family, carrying roughly 34–36% nickel with deliberately minimal chromium. That combination pushes the iron's coefficient of thermal expansion down to a level closer to plain carbon steel than to any other cast iron — a property no ferritic or lower-nickel austenitic grade can match. Where the chromium-bearing Ni-Resist grades trade some of that dimensional stability for extra oxidation resistance, GGG-Ni35 is specifically the grade you reach for when a casting needs to hold its size and shape through repeated thermal cycling, especially in assemblies paired with steel components.

The high nickel content also gives GGG-Ni35 a fully austenitic, non-magnetic matrix with strong low-temperature toughness and solid resistance to seawater, brine, and caustic environments. Of the Ni-Resist family, it's generally regarded as the softest and most machinable, since it carries the least chromium and therefore the fewest hard carbide-forming constituents. Typical uses include precision machine tool components, glass-molding equipment, and marine or process components where dimensional stability under thermal cycling and corrosion resistance both matter.

International Designation Equivalents

Standard Designation
DIN 1694 GGG-Ni35
Wnr. (Werkstoffnummer) 0.7683
ASTM A439 Type D-5
BS S-Ni35
AFNOR S-N35

Cross-standard matches are based on comparable nickel content and mechanical property requirements; always confirm against the specific standard revision your drawing calls out.

Chemical Composition

Element Content
Nickel (Ni) 34.0 – 36.0%
Silicon (Si) 1.0 – 2.8%
Manganese (Mn) 0.5 – 1.5%
Carbon (C) 2.4% max
Chromium (Cr) 0.2% max
Phosphorus (P) 0.08% max

Composition reflects the ASTM A439 Type D-5 specification window, the closest internationally recognized reference for this nickel content and structure. The deliberately low chromium is what preserves the low-thermal-expansion characteristic. Confirm against your mill certificate for critical dimensional or corrosion-service applications.

Machinability Explained

GGG-Ni35 is generally the most forgiving member of the austenitic Ni-Resist family to machine, precisely because it carries the least chromium of the group — fewer hard carbide-forming constituents mean less abrasive wear on the cutting edge than the chromium-bearing grades. That said, it's still an austenitic, fully non-magnetic matrix, so it retains the characteristic toughness and mild gumminess of that structure and should be treated more like an austenitic stainless steel than like a standard ferritic ductile iron.

Chips tend to be long and ductile rather than short and brittle, so chip control and evacuation deserve attention, particularly in turning and drilling. Work hardening is a real risk if the tool is allowed to rub or dwell rather than maintain a consistent bite, so steady feed rates and adequate depth of cut matter more here than on brittle cast iron. A sharp, positive cutting edge sheared the material cleanly and reduces the heat and force buildup that drives both tool wear and work hardening.

Even with its comparatively good machinability for a Ni-Resist grade, GGG-Ni35 still calls for reduced cutting speeds and more heat-resistant carbide grades than standard ductile iron, along with rigid setups and generous coolant to manage the heat this tougher matrix generates at the edge.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 100 – 155 330 – 510
Milling 65 – 105 215 – 345
Parting 50 – 80 165 – 260
Grooving 65 – 105 215 – 345
Drilling 55 – 90 180 – 295

Speeds are reduced relative to standard ferritic ductile iron because of this alloy's austenitic matrix, though GGG-Ni35 tends to run somewhat faster than the chromium-bearing Ni-Resist grades thanks to its lower carbide content. Values assume a well-matched insert grade, rigid clamping, good-quality raw material, and short tool overhang.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K35

Favor the tougher, higher-application-range end of the FM Carbide K-series for this alloy — its austenitic matrix demands more heat and wear resistance than the lighter K05–K15 grades suited to standard ferritic ductile iron.

Ready to cut GGG-Ni35? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.02 – 0.05 mm / 0.001 – 0.002"
Rake Angle Positive (~5° – 11°)
Land Angle Positive / neutral
Land Width 0.10 – 0.20 mm / 0.004 – 0.008"

A lighter hone and more positive edge than standard cast iron favors clean shearing over the crushing action suited to brittle, easy-to-machine irons — the same logic used for austenitic stainless steel.