Cast Iron GGG-NiCr202

Technical Reference Library

GGG-NiCr20.2

Wnr. 0.7660 DIN GGG-NiCr20.2 Min. Tensile 400 N/mm²

Material Overview

GGG-NiCr20.2 is an austenitic ductile iron from the "Ni-Resist" family, alloyed with roughly 18–22% nickel and 1.75–2.75% chromium. The nickel content is what shifts the iron matrix into a fully austenitic, non-magnetic structure — the same fundamental change seen across every Ni-Resist grade — while the chromium addition is what sets this grade apart from chromium-free variants like GGG-Ni22. That chromium forms a thin, stable oxide layer at elevated temperature and adds a measure of carbide-forming hardness to the matrix, giving GGG-NiCr20.2 better resistance to oxidation and scaling in hot, corrosive service than a nickel-only austenitic iron would offer.

The trade-off for that added heat and oxidation resistance is a slightly harder, more abrasive matrix than the chromium-free grades. In practice, GGG-NiCr20.2 is a common choice for exhaust manifolds, turbocharger housings, and other components that see both thermal cycling and corrosive combustion byproducts, as well as pump and valve components in mildly oxidizing chemical service where straight nickel grades would be marginal.

International Designation Equivalents

Standard Designation
DIN 1694 GGG-NiCr20.2
Wnr. (Werkstoffnummer) 0.7660
ASTM A439 Type D-2
BS S-NiCr 20 2
AFNOR S-NC 20 2

Cross-standard matches are based on comparable nickel/chromium content and mechanical property requirements; always confirm against the specific standard revision your drawing calls out.

Chemical Composition

Element Content
Nickel (Ni) 18.0 – 22.0%
Chromium (Cr) 1.75 – 2.75%
Silicon (Si) 1.5 – 3.0%
Manganese (Mn) 0.7 – 1.25%
Carbon (C) 3.0% max
Phosphorus (P) 0.08% max

Composition reflects the ASTM A439 Type D-2 specification window, the closest internationally recognized reference for this nickel/chromium content and structure. Confirm against your mill certificate for critical corrosion- or heat-service applications.

Machinability Explained

GGG-NiCr20.2 machines like a tougher relative of the chromium-free Ni-Resist grades. The austenitic matrix still brings the characteristic gumminess and work-hardening tendency of that structure, but the added chromium forms fine carbides that increase abrasive wear on the cutting edge beyond what straight nickel austenitic iron produces. Expect noticeably higher cutting forces and faster edge wear than on GGG-Ni22 or GGG-Ni35 at comparable speeds.

As with other austenitic ductile irons, maintaining a steady, adequate feed rate is critical — any dwelling or rubbing lets the surface work-harden and makes the next pass considerably tougher to machine cleanly. A sharp, positive cutting edge that shears rather than pushes through the material reduces both the heat buildup and the work-hardening that chromium-bearing austenitic irons are prone to.

Because this grade combines austenitic toughness with carbide-forming abrasiveness, it calls for carbide grades with both good toughness and solid wear resistance, run at reduced speeds relative to standard ferritic ductile iron and well below what the chromium-free Ni-Resist grades can tolerate. Rigid setups and coolant help manage the heat this matrix generates at the cutting edge.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 75 – 115 245 – 380
Milling 50 – 80 165 – 260
Parting 35 – 55 115 – 180
Grooving 50 – 80 165 – 260
Drilling 40 – 65 130 – 210

Speeds are reduced relative to standard ferritic ductile iron and to the chromium-free Ni-Resist grades, reflecting this alloy's combination of austenitic toughness and chromium-carbide abrasiveness. Values assume a well-matched insert grade, rigid clamping, good-quality raw material, and short tool overhang.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K35

Favor the tougher, higher-application-range end of the FM Carbide K-series for this alloy — its austenitic, chromium-carbide-bearing matrix demands more heat and wear resistance than the lighter K05–K15 grades suited to standard ferritic ductile iron.

Ready to cut GGG-NiCr20.2? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.02 – 0.05 mm / 0.001 – 0.002"
Rake Angle Positive (~5° – 11°)
Land Angle Positive / neutral
Land Width 0.10 – 0.20 mm / 0.004 – 0.008"

A lighter hone and more positive edge than standard cast iron favors clean shearing over the crushing action suited to brittle, easy-to-machine irons — the same logic used for austenitic stainless steel.