Cast Iron GGG-NiCr353

Technical Reference Library

GGG-NiCr35.3

Wnr. 0.7685 DIN GGG-NiCr35.3 Min. Tensile 379 N/mm²

Material Overview

GGG-NiCr35.3 combines the highest nickel content in the chromium-bearing Ni-Resist family — roughly 34–36% — with 2.0–3.0% chromium. That pairing gives it a fully austenitic, non-magnetic matrix with the strong corrosion resistance and low-temperature toughness that high nickel content provides, plus the added oxidation resistance chromium brings for hotter, more oxidizing service than the chromium-free GGG-Ni35 can comfortably handle. It sits as something of a middle ground between the ultra-stable, low-expansion GGG-Ni35 and the more oxidation-hardy lower-nickel NiCr grades.

Because it carries so much nickel alongside meaningful chromium, GGG-NiCr35.3 is generally reserved for the more demanding corrosion and heat-cycling applications where the added alloy cost is worth it — think seawater-exposed pump and valve components, marine hardware, and process equipment that sees both aggressive chemical attack and repeated thermal cycling. It's a premium grade within the family, chosen when neither a chromium-free nor a lower-nickel option offers enough margin.

International Designation Equivalents

Standard Designation
DIN 1694 GGG-NiCr35.3
Wnr. (Werkstoffnummer) 0.7685
ASTM A439 Type D-5B
BS S-NiCr 35 3
AFNOR S-NC 35 3

Cross-standard matches are based on comparable nickel/chromium content and mechanical property requirements; always confirm against the specific standard revision your drawing calls out.

Chemical Composition

Element Content
Nickel (Ni) 34.0 – 36.0%
Chromium (Cr) 2.0 – 3.0%
Silicon (Si) 1.5 – 2.8%
Manganese (Mn) 0.5 – 1.5%
Carbon (C) 2.4% max
Phosphorus (P) 0.08% max

Composition reflects the ASTM A439 Type D-5B specification window, the closest internationally recognized reference for this nickel/chromium content and structure. Confirm against your mill certificate for critical corrosion- or heat-service applications.

Machinability Explained

GGG-NiCr35.3 combines the toughness of a very high nickel austenitic matrix with the abrasive wear contribution of chromium carbides, making it one of the more demanding Ni-Resist grades to machine. Cutting forces run high, chip formation tends toward long and gummy rather than short and brittle, and the chromium carbides accelerate flank wear beyond what a chromium-free high-nickel grade like GGG-Ni35 would produce at the same speed.

Work hardening is a persistent concern with this matrix, so a consistent, adequate feed that keeps the tool cutting rather than rubbing is essential — dwelling or light finishing passes are where this alloy tends to bite back hardest. A sharp, positive-rake cutting edge that shears the material cleanly, combined with rigid, vibration-free tooling, does the most to control both tool wear and surface finish.

Plan on reduced speeds, a tough and heat-resistant coated carbide grade, and generous coolant to manage the heat this combination of high nickel toughness and chromium-carbide abrasiveness generates at the cutting edge.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 75 – 110 245 – 360
Milling 50 – 75 165 – 245
Parting 30 – 52 100 – 170
Grooving 50 – 75 165 – 245
Drilling 35 – 62 115 – 205

Speeds are reduced relative to standard ferritic ductile iron, reflecting this grade's combination of high-nickel toughness and chromium-carbide abrasiveness. Values assume a well-matched insert grade, rigid clamping, good-quality raw material, and short tool overhang.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K35

Favor the tougher, higher-application-range end of the FM Carbide K-series for this alloy — its austenitic, chromium-carbide-bearing matrix demands more heat and wear resistance than the lighter K05–K15 grades suited to standard ferritic ductile iron.

Ready to cut GGG-NiCr35.3? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.02 – 0.05 mm / 0.001 – 0.002"
Rake Angle Positive (~5° – 11°)
Land Angle Positive / neutral
Land Width 0.10 – 0.20 mm / 0.004 – 0.008"

A lighter hone and more positive edge than standard cast iron favors clean shearing over the crushing action suited to brittle, easy-to-machine irons — the same logic used for austenitic stainless steel.