Cast Iron GGG-NiSi3055

Technical Reference Library

GGG-NiSiCr30-5-5

Wnr. 0.7680 DIN 1694 GGG-NiSiCr30-5-5 Min. Tensile 483 N/mm²

Material Overview

GGG-NiSiCr30-5-5 is a highly alloyed austenitic ductile (spheroidal-graphite) cast iron covered by the German standard DIN 1694, part of the "Ni-resist" family developed for service conditions that would warp, scale, or fatigue a conventional pearlitic or ferritic ductile iron. The numbers in its designation are nominal weight-percent alloy targets — roughly 30% nickel, 5% silicon, and 5% chromium — additions heavy enough to convert the iron matrix from magnetic ferrite/pearlite into a stable, non-magnetic austenite. Because austenite doesn't go through the phase transformations that drive thermal-fatigue cracking and permanent growth in ordinary cast iron, castings in this grade hold their dimensions and resist scaling through repeated heating and cooling cycles that would eventually crack or distort a standard nodular iron part. The combined silicon and chromium content also promotes a tight, adherent oxide layer on the casting surface, which is what gives this alloy its resistance to hot, mildly corrosive gases.

That thermal and dimensional stability — rather than raw strength or wear resistance — is the reason GGG-NiSiCr30-5-5 turns up in exhaust system components, turbocharger housings, furnace and kiln hardware, and pump or valve bodies handling hot process gases. It corresponds closely to ASTM A439 Type D-4, one of the most widely specified Ni-resist grades for elevated-temperature ductile iron castings.

International Designation Equivalents

Standard Designation
DIN 1694 GGG-NiSiCr30-5-5
Wnr. (Werkstoffnummer) 0.7680
ISO 2892 S-NiSiCr30-5-5
BS 3468 S-NiSiCr30 5 5
AFNOR NF A32-301 S-NSC30-5-5
ASTM A439 Type D-4
UNS F41005

Cross-standard matches are based on comparable alloy content and mechanical property requirements; always confirm against the specific standard revision your drawing calls out.

Chemical Composition

Element Content
Nickel (Ni) 28.0 – 32.0%
Silicon (Si) 5.0 – 6.0%
Chromium (Cr) 4.5 – 5.5%
Manganese (Mn) 0.5 – 1.5%
Carbon (C) 2.6% max
Copper (Cu) 0.5% max
Phosphorus (P) 0.08% max

Machinability Explained

Austenitic Ni-resist irons machine more like an austenitic stainless steel than like ordinary gray or ductile cast iron, even though the graphite is the same spheroidal form found in conventional nodular iron. The heavy nickel addition strips out the magnetic, easily-sheared ferrite/pearlite matrix and replaces it with a tough, non-magnetic austenite that work-hardens under the mechanical and thermal stress of cutting — much like a 300-series stainless. A dull edge or an overly light pass will burnish the surface and make the next pass harder to start cleanly, so a genuinely sharp cutting edge and consistent chip load matter more here than on a standard ductile iron of comparable hardness.

Thermal conductivity is also lower than in ferritic or pearlitic cast iron, so less of the heat generated at the cutting edge escapes into the chip and workpiece; more of it concentrates right at the tool-chip interface, the same mechanism that limits cutting speed on stainless and high-nickel alloys. As a result, practical cutting speeds on this grade run well below what its nominal hardness would suggest on a plain gray or ductile iron.

The spheroidal graphite still provides some internal chip-breaking and lubricity, so chip control is better than on a wrought austenitic stainless of similar strength, but expect shorter tool life and lower feasible speeds than the DIN designation's hardness number alone would imply. Rigid setups, sharp positively-oriented edge geometry, and steady feed rates that keep the tool cutting rather than rubbing all help control work hardening and edge wear.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 60 – 100 195 – 330
Milling 45 – 75 150 – 245
Grooving 40 – 65 130 – 215
Parting 35 – 55 115 – 180
Drilling 15 – 30 50 – 100

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Because this alloy work-hardens and retains heat at the edge, run toward the lower end of each range on interrupted cuts or when rigidity is limited.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Parting / Grooving

Grade Coating ISO Application Range
FM2553 CVD K30

Milling

Grade Coating ISO Application Range
FM125 PVD K20 – K35

Ready to cut GGG-NiSiCr30-5-5? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.02 – 0.05 mm / 0.001 – 0.002"
Rake Angle Positive (12° – 18°)
Land Angle Positive
Land Width 0.10 – 0.15 mm / 0.004 – 0.006"

Sharp, positive edge preparation is preferred over a heavy hone — this alloy shears cleaner than it crushes, and a dull or heavily honed edge accelerates work hardening.