Cast Iron GGG-NiSiCr30.5.2

Technical Reference Library

GGG-NiSiCr30-5-2

Wnr. 0.7679 DIN 1694 GGG-NiSiCr30-5-2 Min. Tensile 380 N/mm²

Material Overview

GGG-NiSiCr30-5-2 is an austenitic ductile (spheroidal-graphite) cast iron under German standard DIN 1694, a mid-range member of the NiSiCr "Ni-resist" family alongside the 20-5-2, 35-5-2, and 30-5-5 grades. The designation numbers are nominal weight-percent alloy targets — roughly 30% nickel, 5% silicon, and 2% chromium. That nickel content is well above what's needed to fully stabilize the iron matrix as austenite, giving the casting a non-magnetic structure that doesn't undergo the phase transformations responsible for thermal-fatigue cracking and permanent growth in ordinary pearlitic or ferritic ductile iron. The silicon addition promotes a stable, adherent oxide layer that protects the surface from scaling under repeated heating and cooling, while the more modest 2% chromium (versus 5% in the 30-5-5 grade) trades some oxidation resistance for a somewhat more machinable, lower-cost alloy.

This balance of alloy content makes GGG-NiSiCr30-5-2 a common choice for pump and compressor components, valve bodies, and general process equipment exposed to elevated temperature or mildly corrosive media, where the full 5% chromium of the 30-5-5 grade isn't required. Like the rest of the family, its spheroidal graphite structure also delivers meaningfully better ductility and impact toughness than an equivalent flake-graphite gray iron.

International Designation Equivalents

Standard Designation
DIN 1694 GGG-NiSiCr30-5-2
Wnr. (Werkstoffnummer) 0.7679
ISO 2892 S-NiSiCr30-5-2
BS 3468 S-NiSiCr30 5 2
AFNOR NF A32-301 S-NSC30-5-2

This grade's silicon content means it does not map directly onto a single ASTM A439 type (which splits Ni-Cr and Ni-Si-Cr chemistries differently); cross-standard matches above are based on comparable alloy content, not an exact ASTM equivalent.

Chemical Composition

Element Content
Nickel (Ni) 29.0 – 32.0%
Silicon (Si) 4.0 – 6.0%
Chromium (Cr) 1.5 – 2.5%
Manganese (Mn) 0.5 – 1.5%
Carbon (C) 2.6% max

Machinability Explained

GGG-NiSiCr30-5-2's 30% nickel content puts it well into fully-austenitic territory, so it machines much more like an austenitic stainless steel than like a conventional pearlitic or ferritic ductile iron. The matrix work-hardens under the mechanical and thermal stress of cutting rather than shearing cleanly, so a dull edge or an under-speed pass will burnish the surface and complicate the next cut — the same behavior seen across the whole Ni-resist family, and one of the main reasons cutting parameters for these alloys can't simply be read off a standard cast-iron hardness chart.

Lower thermal conductivity than plain ductile iron keeps more of the cutting heat concentrated at the tool-chip interface instead of carrying it away in the chip, which limits practical cutting speed more than the material's moderate bulk hardness would suggest. A sharp, positively-oriented edge that shears rather than crushes the material reduces both work hardening and heat buildup at the edge, and steady, adequate chip load helps the tool keep cutting instead of rubbing.

As with the other NiSiCr grades, the spheroidal graphite nodules provide some internal lubrication and chip-breaking, so overall chip control stays reasonable, but tool life and achievable cutting speed will trail what the same hardness number would deliver on a standard nodular cast iron.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 60 – 100 195 – 330
Milling 45 – 75 150 – 245
Grooving 40 – 65 130 – 215
Parting 35 – 55 115 – 180
Drilling 15 – 30 50 – 100

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Because this alloy work-hardens and retains heat at the edge, run toward the lower end of each range on interrupted cuts or when rigidity is limited.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2543 CVD K20
FM2553 CVD K30

Parting / Grooving

Grade Coating ISO Application Range
FM2553 CVD K30

Milling

Grade Coating ISO Application Range
FM125 PVD K20 – K35

Ready to cut GGG-NiSiCr30-5-2? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.02 – 0.05 mm / 0.001 – 0.002"
Rake Angle Positive (12° – 18°)
Land Angle Positive
Land Width 0.10 – 0.15 mm / 0.004 – 0.006"

Sharp, positive edge preparation is preferred over a heavy hone — this austenitic alloy shears cleaner than it crushes, and a dull or heavily honed edge accelerates work hardening.