Material A100

Technical Reference Library

A100

Catalog Group H – Hardened Steel Identity Unconfirmed

Material Overview

We want to be upfront about this one: "A100" does not correspond to any ASTM, AISI/SAE, DIN, or JIS steel designation we could verify. There is an ASTM standard numbered A100, but it covers ferrosilicon — a foundry additive used in steelmaking, not a machinable steel product — so it isn't a match. The data behind the previous version of this page didn't resolve the question either; its composition figures were never independently checked, and the hardness value quoted alongside them wasn't metallurgically consistent with that same composition, which told us the older data shouldn't be carried forward as fact.

What we can say with confidence is that FM Carbide's own catalog places this material in its "H – Hardened Steel" group, meaning it's referenced here as a pre-hardened tool or die steel rather than a soft, machinable-from-annealed grade. Rather than invent a specific alloy identity to fill in the gaps, this page presents A100 as a general hard-machining reference point within that catalog group — the kind of entry a shop would consult when working a hardened tool steel in roughly the mid-50s to mid-60s HRC range, without a fully documented chemistry to pin the recommendations to. If you have mill certification or a hardness test for your specific material, treat those figures as authoritative over anything general presented below.

International Designation Equivalents

Standard Designation
FM Carbide Catalog Group H – Hardened Steel

No independently verified ASTM, AISI/SAE, DIN, or JIS equivalent could be confirmed for "A100." Rather than guess, we've omitted a designation table beyond FM Carbide's own internal catalog grouping.

Chemical Composition

Verified chemical composition data for A100 is not available. The composition figures present in the previous version of this page were never independently confirmed and were inconsistent with the hardness claimed alongside them, so they are not repeated here. If you need a certified composition for material you're machining under this designation, request a mill test report or material certification from your supplier.

Machinability Explained

Without a confirmed alloy or hardness figure, the most useful guidance for a material in FM Carbide's "H – Hardened Steel" group is general hard-machining practice rather than alloy-specific advice. Steels in this catalog group are typically encountered already heat-treated to a working hardness well above what standard turning or milling inserts are designed for, which changes the cutting mechanics substantially: the material no longer shears cleanly the way annealed steel does, cutting forces concentrate in a very thin zone at the edge, and heat has nowhere to escape except into the tool and the chip.

That combination calls for wear-resistant, chip-resistant tooling run at conservative parameters rather than a general-purpose grade pushed to its limits. Light, controlled depths of cut and moderate feeds reduce edge stress; negative rake geometries and a more substantial edge hone support the cutting edge against high compressive loads instead of trying to shear the material the way a positive, sharp edge would on soft steel. Machine and workholding rigidity matter more here than on almost any other material class — vibration at this hardness accelerates chipping far faster than it accelerates gradual wear.

Where practical, many shops still prefer grinding over hard turning or milling once a part reaches the upper end of this hardness range, reserving hard machining for profiles, contours, or interrupted features that are impractical to grind. Confirming actual hardness before committing to a cutting strategy is the single most useful step you can take on a material with this little documented history.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Hard Turning 45 – 80 150 – 260
Milling 30 – 55 100 – 180
Grooving 25 – 45 80 – 150
Parting 20 – 40 65 – 130

These ranges are conservative general-purpose starting points for hardened tool/die steel in a broad mid-50s to mid-60s HRC range with a rigid, low-runout setup — not figures calibrated to a confirmed alloy or hardness. Verify actual hardness before selecting final parameters, and reduce further at the top of that hardness range. Conventional drilling is not recommended at these hardness levels; features should be produced before hardening wherever the part design allows.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM90 DLC H10
FM199 PVD H10 – H15
FM125 PVD H15 – H20

Parting / Grooving

Grade Coating ISO Application Range
FM90 DLC H10
FM199 PVD H15

Milling

Grade Coating ISO Application Range
FM125 PVD H10 – H20

Working with hardened tool steel? Shop FM Carbide inserts built for the H application range across turning, grooving, and milling.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.05 – 0.10 mm / 0.002 – 0.004"
Rake Angle -5° to -7°
Land Angle Negative
Land Width 0.15 – 0.25 mm / 0.006 – 0.010"