Material B-148-52

Technical Reference Library

B-148-52 Nickel-Aluminum Bronze

Wnr. 2.0975 UNS C95800 ASTM B148

Material Overview

B-148-52 is a nickel-aluminum bronze casting alloy produced to ASTM B148 (UNS C95800), and it's one of the highest-strength standard copper-base casting alloys available. Roughly 9% aluminum combines with 4% iron and 4.5% nickel in a copper matrix to form a complex, multi-phase microstructure — the aluminum and iron together provide strength and oxidation resistance, while the nickel refines the grain structure and suppresses a brittle phase that would otherwise reduce toughness and corrosion resistance. The DIN equivalent designation, G-CuAl10Ni, and Wnr. 2.0975 both describe the same family of alloy, sometimes seen as CuAl10Fe5Ni5-C or EN CC333G.

This is the classic nickel-aluminum bronze used for ship propellers and propeller hubs, valve bodies, pump impellers, and gears in marine and heavy-industrial service, prized for a combination of high strength, wear resistance, and corrosion/cavitation resistance in seawater that far exceeds standard brass or tin bronze castings. The "52" in the historical B-148-52 designation refers to an older alloy-numbering convention within the B148 specification family; UNS C95800 is the current, unambiguous identifier for this composition.

International Designation Equivalents

Standard Designation
UNS C95800
ASTM B148
Wnr. (Werkstoffnummer) 2.0975
DIN G-CuAl10Ni
EN CC333G (CuAl10Fe5Ni5-C)
Common name Nickel-Aluminum Bronze

Chemical Composition

Element Content
Copper (Cu) 79.0% min
Aluminum (Al) 8.5 – 9.5%
Iron (Fe) 3.5 – 4.5%
Nickel (Ni) 4.0 – 5.0%
Manganese (Mn) 0.8 – 1.5%
Silicon (Si) 0.10% max
Lead (Pb) 0.03% max

The aluminum-iron-nickel combination forms hard, wear-resistant intermetallic (kappa) phases within the copper matrix — this is the source of the alloy's strength and abrasion resistance, and also of its greater difficulty to machine compared with standard brass or tin bronze.

Machinability Explained

Nickel-aluminum bronze is a fundamentally different machining challenge from the brasses on this site. The hard intermetallic phases formed by the aluminum, iron, and nickel additions make this alloy considerably tougher and more abrasive to a cutting edge than standard yellow or red brass — closer in cutting character to a cast iron or low-alloy steel than to a free-machining copper alloy. There is no lead and no soft, gummy matrix to fight here; the concern shifts almost entirely to tool wear and edge durability rather than built-up edge or chip evacuation.

Because of that abrasive intermetallic structure, the sharp, high-positive-rake geometry that works well on brass is the wrong choice here — a more neutral or lightly positive edge with better support handles the combined mechanical and abrasive load far better. A tough, wear-resistant carbide grade with good hot hardness outlasts a fine, aggressive edge by a wide margin, and cutting speeds need to run well below what any of the brasses on this site tolerate. Rigidity and steady feed matter as much here as they do on a hard cast iron, and coolant helps manage both heat and abrasive wear at the edge.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 45 – 70 150 – 230
Milling 30 – 50 100 – 165
Parting 20 – 35 65 – 115
Grooving 25 – 40 80 – 130
Drilling 12 – 22 40 – 70

Values assume favorable cutting conditions: sound, porosity-free castings, a wear-resistant insert grade, and a rigid setup. Substantially slower than any brass on this site — treat this alloy's abrasiveness closer to a cast iron than a copper alloy.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD N15
FM2553 CVD N30

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD N20
FM2553 CVD N30

Milling

Grade Coating ISO Application Range
FM125 PVD N15 – N35

Ready to cut B-148-52 Nickel-Aluminum Bronze? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.03 – 0.05 mm / 0.001 – 0.002"
Rake Angle 4° – 8°
Land Angle Positive to Neutral
Land Width 0.15 – 0.25 mm / 0.006 – 0.010"