Material C83600

Technical Reference Library

C83600

UNS C83600 Wnr. 2.1096 DIN CuSn5ZnPb (Rg5)

Material Overview

C83600 is the classic "85-5-5-5" leaded red brass, also widely known as gunmetal: roughly 85% copper with tin, zinc, and lead each making up about 5% of the balance. It's a sand-cast bearing and pressure-tight alloy, poured to near-net shape rather than supplied as bar stock, and it's arguably the single most common copper-alloy casting specification in the plumbing and valve industry. Its European equivalent, Rg5 (DIN CuSn5ZnPb), is specified just as widely across water-works and marine hardware in Europe.

The balance of elements gives C83600 a useful mix of properties: the tin provides strength and a natural resistance to dezincification and dealloying corrosion, the zinc improves fluidity in the mold and helps deoxidize the melt for sound, pressure-tight castings, and the lead is there for machinability and a self-lubricating bearing surface. That combination is why C83600 shows up everywhere from potable-water valve bodies and pump housings to small bushings, gears, and general-purpose hardware where a good balance of strength, corrosion resistance, and machinability matters more than maximum bearing load capacity.

International Designation Equivalents

Standard Designation
UNS C83600
Wnr. (Werkstoffnummer) 2.1096
DIN / EN CuSn5ZnPb (Rg5)
BS EN 1982 CC491K
BS 1400 LG2
JIS CAC406

Chemical Composition

Element Content
Copper (Cu) 84.0 – 86.0%
Tin (Sn) 4.0 – 6.0%
Zinc (Zn) 4.0 – 6.0%
Lead (Pb) 4.0 – 6.0%
Nickel (Ni) 1.0% max
Iron (Fe) 0.30% max
Antimony (Sb) 0.25% max

Machinability Explained

C83600's roughly 5% lead content is what makes this alloy a shop favorite despite being a sand casting rather than wrought bar stock. The lead exists as fine, insoluble particles distributed through the copper-tin-zinc matrix. As the tool advances, those particles shear ahead of the cutting edge and break the chip into short, manageable segments instead of letting it curl into a continuous ribbon, while simultaneously depositing a thin lubricating film that reduces friction at the tool-chip interface.

The practical payoff is lower cutting forces, cooler tool temperatures, and a strong resistance to built-up edge formation — the gummy smearing that plagues lead-free bronzes and pure copper. Surface finish is typically very good even on general-purpose tooling, and tool life is long because the material presents little abrasive resistance to the cutting edge. The caveats are the ones inherent to any sand casting: internal porosity in thicker sections, a harder oxidized skin on as-cast surfaces that benefits from a slightly tougher edge on the first pass, and wall-thickness variation that can change chip load mid-cut.

For reference, C36000 free-cutting brass sets the 100% machinability benchmark for copper alloys. C83600 doesn't quite reach that mark since its as-cast grain structure is coarser than wrought brass bar, but it still machines dramatically easier than lead-free bronzes, plain brasses, or copper.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 90 – 200 295 – 655
Milling 110 – 230 360 – 755
Parting 60 – 130 195 – 425
Grooving 75 – 150 245 – 490
Drilling 50 – 100 165 – 330

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, sound (non-porous) casting quality, short tool overhang, and nominal material hardness.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD N05 – N10
FM2533 CVD N15

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD N20
FM2553 CVD N30

Milling

Grade Coating ISO Application Range
FM125 PVD N15 – N35

Ready to cut C83600? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.00 – 0.01 mm / 0.000 – 0.0004"
Rake Angle 15° – 25°
Land Angle Positive
Land Width 0.05 – 0.10 mm / 0.002 – 0.004"
Ground Insert Recommended
Polished Top Recommended