Material GGG80B

Technical Reference Library

GGG80B

DIN 1693 GGG80B EN 1563 EN-GJS-800-2 Min. Tensile 800 N/mm²

Material Overview

GGG80B is a high-strength ductile (nodular, spheroidal-graphite) cast iron. Like the rest of the "GGG" family from the older German DIN 1693 system, the number in the designation tracks minimum tensile strength — here roughly 800 N/mm², putting it at the same strength level as the standard as-cast grade GGG-80 but reached by a different route. Where standard GGG-80 gets its strength from alloy content and a fully as-cast pearlitic matrix, the "B" suffix used on this grade points to a distinct delivery condition: in common foundry and industry practice, a letter suffix like this on a high-strength ductile iron grade signals that the part has gone through an additional heat treatment — typically a quench-and-temper cycle — rather than being used in the as-cast state. We can't tie the exact letter code to a single citable clause of a current ISO or EN standard, so treat "B" here as an indicator of a strengthened, heat-treated delivery condition rather than a reference to one specific numbered standard.

Mechanically, GGG80B lines up closely with EN-GJS-800-2 under EN 1563 — roughly 800 N/mm² minimum tensile strength, around 480 N/mm² minimum proof strength, and a modest 2% minimum elongation. Quenching and tempering produces a fine, uniform tempered-martensitic or bainitic matrix around the graphite nodules, which gives more consistent mechanical properties and less section-to-section scatter than a heavily alloyed as-cast pearlitic structure of similar strength. That consistency makes heat-treated grades like this one attractive for highly loaded gears, pinions, and crankshafts where predictable strength matters as much as the raw number on the spec sheet.

International Designation Equivalents

Standard Designation
DIN 1693 (informal) GGG80B
EN 1563 EN-GJS-800-2
ASTM A536 (nearest) 120-90-02

GGG80B is treated here as the heat-treated, higher-consistency counterpart to EN-GJS-800-2 based on matching minimum tensile strength (800 N/mm²) and elongation (2%). The "B" suffix isn't tied to a single verifiable ISO/EN clause we could confirm independently — confirm the exact delivery condition and heat-treatment specification against your supplier's material certificate before finalizing a design.

Chemical Composition

Element Typical Content
Carbon (C) 3.00 – 3.60%
Silicon (Si) 2.00 – 2.60%
Manganese (Mn) 0.10 – 0.60%
Phosphorus (P) 0.05% max
Sulfur (S) 0.02% max
Magnesium (Mg), residual 0.03 – 0.06%
Nickel (Ni), Molybdenum (Mo), Copper (Cu) Small additions common, foundry-dependent

EN 1563 qualifies this material primarily by mechanical properties rather than a fixed chemistry window. Small alloying additions of Ni, Mo, and/or Cu are common on quenched-and-tempered ductile iron to improve hardenability so the section through-hardens evenly — the exact amounts depend on section thickness and the foundry's own heat-treatment practice, so figures above are typical rather than a hard specification limit.

Machinability Explained

GGG80B is meaningfully harder to machine than the standard as-cast ductile iron grades lower in the family. The quench-and-temper cycle that gets this material to 800 N/mm² produces a fine tempered-martensitic or bainitic matrix in place of the softer ferrite or ferrite-pearlite mix found in grades like GGG-40 or GGG-50, and that harder matrix drives up cutting forces, generates more heat at the tool-chip interface, and accelerates flank wear well beyond what the graphite nodules alone can offset.

The nodules still do useful work — breaking chips and providing some self-lubrication the way they do in every ductile iron grade — but at this hardness level they're a secondary factor rather than the dominant one. Tool life, not surface finish, becomes the limiting concern, similar to machining a hardened alloy steel rather than a typical as-cast iron. Coated carbide grades with strong hot hardness are essentially required; uncoated tooling that performs adequately on softer ductile iron wears unacceptably fast here.

Rigid setups, conservative feed rates, and a slightly heavier edge preparation than used on lower-strength ductile iron all help manage the elevated cutting forces and heat this grade generates. Chatter and deflection are far less forgiving on a heat-treated matrix this hard, so process stability matters more here than raw speed.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 80 – 115 260 – 375
Milling 65 – 95 215 – 310
Parting 45 – 65 145 – 215
Grooving 55 – 80 180 – 260
Drilling 40 – 60 130 – 195

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2553 CVD K20 – K30

Parting / Grooving

Grade Coating ISO Application Range
FM2553 CVD K30

Milling

Grade Coating ISO Application Range
FM125 PVD K15 – K35

Ready to cut GGG80B? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.08 – 0.13 mm / 0.003 – 0.005"
Rake Angle Neutral to Slightly Negative
Land Angle Negative
Land Width 0.35 – 0.45 mm / 0.014 – 0.018"