Hardox 600 is the hardest standard grade in SSAB's abrasion-resistant plate line, quenched and tempered to a nominal Brinell hardness of roughly 600 HBW — a hardness level that puts it in the same general territory as many hardened tool steels, despite being sold and used as structural wear plate rather than tooling stock. That extreme hardness delivers the best abrasive wear resistance in the standard Hardox range, but it comes with a correspondingly narrow fabrication window: minimal cold forming, careful weld procedure control, and plate thicknesses generally kept on the thinner end where the product is offered at all.
Because of its hardness and the fabrication constraints that come with it, Hardox 600 is reserved for the most demanding abrasive-wear applications where service life outweighs ease of fabrication — wear strips, extreme-duty liners, and components subjected to continuous severe abrasion in mining and bulk-material handling equipment, typically as bolt-on or simple welded wear parts rather than complex formed shapes.
Hardox is a trademarked SSAB product brand, not a designation covered by AISI, DIN, JIS, or other national steel standards. There is no direct international standard equivalent — comparable ultra-high-hardness wear plates are marketed by other producers under their own trade names, but chemistry and guaranteed properties are not identical across brands.
| Element | Typical Max |
|---|---|
| Carbon (C) | 0.38% |
| Manganese (Mn) | 1.60% |
| Silicon (Si) | 0.70% |
| Chromium (Cr) | 1.50% |
| Nickel (Ni) | 0.25% |
| Molybdenum (Mo) | 0.60% |
| Boron (B) | 0.005% |
SSAB does not publish an exact per-heat chemistry for Hardox plate — the composition is a proprietary, boron-alloyed low-carbon recipe adjusted by thickness and target hardness. The source data for this page listed an AISI A2 tool-steel composition and a physically impossible "600 HRC" hardness value, both clearly mislabeled; they have been omitted here. Figures above are typical maximum levels for the Hardox family and should be treated as approximate, not a certified analysis.
At roughly 600 HBW, Hardox 600 machines more like a hardened tool steel than a structural plate. Conventional turning and milling at any real material-removal rate are impractical on this grade with standard shop practices — the through-hardened, uniformly tempered martensitic structure resists the cutting edge across the full thickness, with no soft zone anywhere to make the job easier.
Where mechanical cutting on this grade is unavoidable, treat it exactly like a hardened tool steel job: maximum rigidity throughout the setup, wear-resistant coated carbide grades built specifically for hardened-steel machining, very conservative speeds, and light depths of cut to protect the cutting edge from chipping. In practice, most shops handle Hardox 600 with thermal cutting for shaping and reserve mechanical operations for the smallest, most necessary features — mounting holes or edge preparation — with tool life budgeted accordingly, since inserts wear noticeably faster on this grade than on any softer Hardox product.
| Operation | Vc (m/min) | Vc (SFM) |
|---|---|---|
| Turning | 45 – 70 | 150 – 230 |
| Milling | 30 – 45 | 100 – 150 |
| Parting | 25 – 40 | 85 – 130 |
| Grooving | 30 – 40 | 100 – 130 |
| Drilling | 15 – 30 | 50 – 100 |
General starting-point ranges for through-hardened plate at nominal ~600 HBW. Use rigid setups, wear-resistant coated grades, and reduce further for interrupted cuts or harder-than-nominal plate.
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM2553 | CVD | P30 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM2553 | CVD | P30 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM125 | PVD | P15 – P35 |
Ready to cut Hardox 600? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.
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