Material M 205

Technical Reference Library

M 205

Type Co-Ni-Cr-W Superalloy Cobalt ~43% Tungsten ~12%

Material Overview

M 205 is a cobalt-base superalloy: cobalt is the single largest constituent at roughly 43% by weight, ahead of nickel at about 24.5% and chromium at about 18.5%, with a substantial tungsten addition near 12%. That places it firmly in the cobalt-chromium-nickel-tungsten family of heat-resistant alloys, where tungsten acts as the primary solid-solution strengthener carried into the cobalt-rich matrix, and chromium supplies oxidation and hot-corrosion resistance. M 205 is one of the less common, more specialized trade designations within this alloy family and does not correspond to a widely published international standard cross-reference; shops encountering it should treat the composition table below as the primary source of truth rather than assuming equivalence to a more familiar cobalt grade.

Note on data accuracy: earlier internal documentation for this page listed UNS R30605 as an equivalent designation for M 205. That UNS number actually belongs to the well-known wrought alloy L-605 (Haynes 25), whose composition (roughly 50% Co, 20% Cr, 15% W, 10% Ni) does not match M 205's measured chemistry above. That cross-reference has been removed from this page as unverified and likely mismatched from a different material record; no equivalent standard designation is published here unless it can be independently confirmed.

Chemical Composition

Element Amount
Cobalt (Co) 43%
Nickel (Ni) 24.5%
Chromium (Cr) 18.5%
Tungsten (W) 12%
Manganese (Mn) 1%
Silicon (Si) 1%
Titanium (Ti) 0.1%

Only actively verified composition data is shown. An equivalent-standards cross-reference (SAE/WNR/DIN/UNS/AFNOR) previously associated with this page could not be independently confirmed and has been omitted rather than republished.

Machinability Explained

M 205's cobalt-rich matrix behaves differently under the cutting edge than a nickel-dominant superalloy. Cobalt alloys generally retain hardness to even higher temperatures than nickel alloys do, so the softening that lets a tool "outrun" the heat at higher speeds essentially does not happen here - the workpiece stays hard and abrasive across the entire practical cutting-speed range. Combined with a 12% tungsten addition contributing heavy solid-solution strengthening, M 205 resists plastic deformation at the tool-chip interface far more than a comparable steel, which shows up as accelerated flank wear and crater formation on unsuitable tooling.

Work hardening is aggressive in this matrix, similar to other cobalt- and nickel-base superalloys, and any dwell, rubbing, or light chip load produces a hardened surface skin that is measurably tougher to cut than the parent material. A constant, adequate chip load with no hesitation at the cutting edge is essential; interrupted cuts and re-entry into a work-hardened layer are among the fastest ways to chip or notch an insert on this material.

Because the alloy holds strength at temperature and work-hardens readily, conservative cutting speeds, sharp positive-rake carbide geometries, rigid workholding with minimal overhang, and continuous, well-directed coolant are the standard approach. Tool wear should be monitored closely and inserts indexed proactively rather than run to failure, since edge breakdown on cobalt-rich matrices tends to progress quickly once it starts.

Recommended Cutting Speeds

Application Vc (m/min) Vc (SFM)
Turning 25-75 80-250
Milling 20-55 70-180
Parting 15-50 50-160
Grooving 20-65 70-210
Drilling 20-65 70-210

General starting-point ranges for heat-resistant Co-based alloys. Actual optimal speeds depend on tool grade, coating, rigidity, and coolant strategy.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD S05 - S10
FM2533 CVD S15

Parting / Grooving

Grade Operation Coating ISO Application Range
FM2543 Parting CVD S20
FM2553 Parting CVD S30
FM2533 Grooving CVD S10

Milling

Grade Coating ISO Application Range
FM125 PVD S15 - S35

Ready to cut M 205? Shop FM Carbide inserts engineered for cobalt-base superalloys.

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Recommended Insert Cutting-Edge Geometry

Honing Size 0.02-0.04 mm / 0.001-0.0016"
Rake Angle 13° - 18°
Land Angle Neutral
Land Width 0.10-0.20 mm / 0.004-0.008"
Ground Insert Recommended