Material M-252

Technical Reference Library

M-252

UNS N07252 AMS 5551 Class Turbine Disk/Blade Superalloy

Material Overview

M-252 is a nickel-chromium-base superalloy strengthened by cobalt in solid solution together with a gamma-prime (Ni3(Al,Ti)) precipitate built from titanium and aluminum. Developed in the early era of wrought nickel superalloys, it was one of the first alloys engineered specifically to hold useful strength and oxidation resistance in the 1200-1500°F range, and it occupies a historically significant place as a precursor to later, more highly alloyed turbine disk and blade materials. Its molybdenum addition provides further solid-solution strengthening alongside the gamma-prime phase, giving M-252 a strength profile that was considered high-performance for its generation and that still sees use today in bar and billet form for rotating and static turbine hardware.

M-252 is normally supplied and machined in the solution-treated and aged condition, since that heat treatment is what develops its working strength. Typical applications include turbine disks, blades, and high-temperature bolting where a well-established, thoroughly documented alloy with predictable elevated-temperature behavior is preferred over more exotic, harder-to-source chemistries.

International Designation Equivalents

Standard Designation
UNS N07252
AMS 5551
ASTM B637

The prior version of this page listed a DIN designation that could not be independently verified; it has been omitted rather than published unconfirmed.

Chemical Composition

Element Content
Nickel (Ni) Balance (~55%)
Chromium (Cr) 19.0% min
Cobalt (Co) 10.0% min
Molybdenum (Mo) 9.75% min
Titanium (Ti) 2.5% min
Iron (Fe) 2.5% min
Aluminum (Al) 1.0% min
Carbon (C) 0.15% max
Boron (B) 0.007% max

Composition verified against ATI mill product data for wrought M-252 bar/billet. The prior version of this page omitted nickel from its composition table entirely and its opening prose stated "M-252 has 0% nickel" while calling the alloy nickel-based in the same paragraph - a clear internal contradiction. Nickel (balance, ~55%) has been restored to the table.

Machinability Explained

M-252 machines like a classic gamma-prime-strengthened nickel superalloy, with the added difficulty of a heavy cobalt and molybdenum solid-solution addition on top of its titanium/aluminum precipitate. Low thermal conductivity keeps heat concentrated at the cutting edge instead of carrying it away in the chip, and the alloy work-hardens quickly under cutting stress, so light or interrupted cuts leave a hardened layer that resists the next pass. Because M-252 is normally machined in its solution-treated and aged condition, tool edges see high mechanical loading throughout the cut and retain relatively little relief from thermal softening as temperatures rise.

Cobalt in particular contributes to abrasive wear on cutting edges and tends to promote galling and built-up edge under sustained cutting pressure. Rigid, vibration-free setups, sharp positive-rake coated carbide inserts, conservative cutting speeds, and steady feed rates that keep the tool cutting below the work-hardened layer left by the previous pass are the standard approach for controlling tool wear in this alloy.

Recommended Cutting Speeds

Application Vc (m/min) Vc (SFM)
Turning 15-25 50-80
Milling 10-18 35-60
Parting 10-15 30-50
Grooving 15-20 50-70
Drilling 15-20 50-70

These are general starting-point ranges for M-252 in the solution-treated and aged condition. The prior version of this page listed a degenerate milling range of 15-15 m/min, which has been corrected to a real range consistent with the alloy's other operations. Actual optimal speeds depend on tool grade, coating, rigidity, and coolant strategy.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD S05 - S10
FM2533 CVD S15

Parting / Grooving

Grade Operation Coating ISO Application Range
FM2543 Parting CVD S20
FM2553 Parting CVD S30
FM2533 Grooving CVD S10

Milling

Grade Coating ISO Application Range
FM125 PVD S15 - S35

Ready to cut M-252? Shop FM Carbide inserts engineered for gamma-prime-strengthened turbine disk and blade superalloys.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Honing Size 0.02-0.05 mm / 0.001-0.002"
Rake Angle 13° - 18°
Land Angle Neutral
Land Width 0.10-0.20 mm / 0.004-0.008"
Ground Insert Recommended