Material MAR-M 905

Technical Reference Library

MAR-M 905

Type Co-Ni Base Superalloy Cobalt ~55% Nickel ~20%

Material Overview

MAR-M 905 is part of the same Martin Metals cast-superalloy naming family as MAR-M 302, MAR-M 322, MAR-M 509, and MAR-M 918, all developed for gas turbine hot-section hardware. Independent published data specific to MAR-M 905 is scarce, and this page has been rewritten to publish only the composition figures that can be treated as reliable rather than repeating a full data set inherited from an earlier, unverified source.

Data accuracy note: the equivalent-standards cross-reference previously listed for this page (AFNOR KC20N20Ta7) was found duplicated verbatim on the old record for the related alloy MAR-M 918, which strongly suggests the two pages' reference data were cross-contaminated at some point. That cross-reference has been removed from this page rather than republished. Similarly, a chromium figure of 0.5% previously listed for this material is inconsistent with every other alloy in this family (all of which carry roughly 20% chromium for oxidation resistance) and has been omitted as unreliable rather than republished. If you need a fully verified composition and equivalent-standard designation for MAR-M 905, consult a current mill certificate or the alloy manufacturer directly.

Chemical Composition

Element Amount
Cobalt (Co) 55%
Nickel (Ni) 20%
Aluminum (Al) 0.5%
Titanium (Ti) 0.1%

Only actively verified composition data is shown. A chromium value and an equivalent-standards cross-reference previously associated with this page could not be corroborated and appear to be data-entry errors carried over from a related alloy record; both have been omitted rather than republished. This composition table is therefore known to be incomplete - the balance is presumed to include chromium and other alloying elements typical of this family, but exact figures are not confirmed.

Machinability Explained

MAR-M 905 belongs to the same cast cobalt-nickel superalloy family used for turbine hot-section components as MAR-M 302, 322, 509, and 918, and general machining behavior can reasonably be extrapolated from that family even where the exact composition record is incomplete. Cast cobalt-base superalloys in this class retain hardness to very high temperatures - well beyond what steels or even many nickel alloys tolerate - so the cutting edge does not get the benefit of thermal softening at higher speeds the way it would on more conventional materials.

The cobalt-nickel matrix work-hardens readily under mechanical and thermal stress at the cutting edge, so consistent chip load without dwelling, rubbing, or light finishing passes is essential. If the alloy shares the carbide- or boride-strengthening approach common to the rest of the MAR-M family, expect embedded hard-phase particles in the cast microstructure to add an abrasive wear component on top of the base hot-hardness challenge.

Given the incomplete verified composition, treat this material with the same conservative approach used for its better-documented MAR-M relatives until it can be positively identified: low cutting speeds, sharp positive-rake ground carbide geometry, rigid workholding, and continuous coolant. Confirm actual hardness and microstructure with incoming material certification before committing to aggressive parameters.

Recommended Cutting Speeds

Application Vc (m/min) Vc (SFM)
Turning 25-75 80-250
Milling 20-55 70-180
Parting 15-50 50-160
Grooving 20-65 70-210
Drilling 20-65 70-210

General starting-point ranges for heat-resistant Co-based alloys. Given the incomplete verified composition for this specific grade, start at the low end and characterize tool wear before increasing parameters.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD S05 - S10
FM2533 CVD S15

Parting / Grooving

Grade Operation Coating ISO Application Range
FM2543 Parting CVD S20
FM2553 Parting CVD S30
FM2533 Grooving CVD S10

Milling

Grade Coating ISO Application Range
FM125 PVD S15 - S35

Ready to cut MAR-M 905? Shop FM Carbide inserts engineered for cast cobalt-base superalloys.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Honing Size 0.02-0.04 mm / 0.001-0.0016"
Rake Angle 13° - 18°
Land Angle Neutral
Land Width 0.10-0.20 mm / 0.004-0.008"
Ground Insert Recommended