Material Nimocast PD16

Technical Reference Library

Nimocast PD16

Type Cast Fe-Ni-Cr-Mo Superalloy Iron ~34% DIN NiFe33Cr17Mo

Material Overview

Nimocast PD16 is the investment-casting grade in Henry Wiggin & Co's "PD" Nimocast series, cross-referenced to the DIN designation NiFe33Cr17Mo. Unlike the higher-nickel Nimocast 80/90/713 grades, this is an iron-nickel-chromium alloy - iron content runs close to a third of the material by weight - with molybdenum added for solid-solution strengthening and titanium/aluminum providing gamma-prime precipitation hardening. Compositionally it sits close to the well-documented iron-nickel-chromium-molybdenum family typified by wrought Nimonic PE16 (roughly 43% Ni, 16-18% Cr, 33-37% Fe, 3-4% Mo, ~1.2% Ti, ~1.2% Al), and this record's confirmed nickel, chromium, iron, aluminum, and titanium figures are consistent with that family, though the exact molybdenum percentage for this specific cast grade was not present in the source data and is omitted here rather than estimated.

Alloys in this family were used for gas-turbine discs, bolting, and pressure-boundary components - including nuclear reactor internals in the wrought PE16 case - where a lower thermal-expansion, iron-diluted nickel matrix combined with moderate precipitation strengthening was preferred over the full-nickel Nimonic grades.

Chemical Composition

Element Amount
Nickel (Ni) 43.8%
Iron (Fe) 34%
Chromium (Cr) 16.5%
Aluminum (Al) 1.2%
Titanium (Ti) 1.2%
Carbon (C) 0.06%

Only actively verified composition data is shown. The DIN designation (NiFe33Cr17Mo) confirms molybdenum is a specified alloying addition, but its percentage was not present in the source composition table and is omitted rather than estimated.

Machinability Explained

Nimocast PD16's higher iron content makes it somewhat less gummy at the cutting edge than the full-nickel Nimocast grades, but it is still a precipitation-hardened, cast superalloy and should be treated as one rather than as a stainless steel. Low thermal conductivity relative to plain steels keeps cutting heat concentrated near the tool edge, and the molybdenum solid-solution strengthening plus titanium/aluminum gamma-prime precipitates give this alloy meaningful retained strength at elevated temperature - the tool does not get the relief that comes from thermal softening at higher speeds. The as-cast structure adds coarser grains and localized segregation compared to wrought PE16-family bar, both of which are more abrasive to the cutting edge.

Work hardening is a real concern, though somewhat less aggressive than in the higher-nickel Nimocast grades because of the iron dilution. A steady, adequate chip load that avoids rubbing or dwelling is still important. Rigid setups, sharp positive-rake coated carbide grades suited to heat-resistant Fe-Ni-Cr alloys, moderate cutting speeds, and consistent coolant delivery to control both heat and built-up edge are the standard approach.

Recommended Cutting Speeds

Application Vc (m/min) Vc (SFM)
Turning 55-165 180-540
Milling 40-125 130-410
Parting 35-105 115-345
Grooving 50-145 165-475
Drilling 40-125 130-410

General starting-point ranges for cast Fe-Ni-Cr-Mo heat-resistant alloys - slightly higher than the full-nickel Nimocast grades due to the iron dilution, but still well below plain or stainless steel speeds. Actual optimal speeds depend on tool grade, coating, rigidity, and coolant strategy.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD S05 - S10
FM2533 CVD S15

Parting / Grooving

Grade Operation Coating ISO Application Range
FM2543 Parting CVD S20
FM2553 Parting CVD S30
FM2533 Grooving CVD S10

Milling

Grade Coating ISO Application Range
FM125 PVD S15 - S35

Ready to cut Nimocast PD16? Shop FM Carbide inserts engineered for heat-resistant Fe-Ni-Cr-Mo alloys.

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Recommended Insert Cutting-Edge Geometry

Honing Size 0.02-0.05 mm / 0.001-0.002"
Rake Angle 13° - 18°
Land Angle Neutral
Land Width 0.10-0.20 mm / 0.004-0.008"
Ground Insert Recommended