Material Stellite 19

Technical Reference Library

Stellite 19

Type Co-Cr-W-C Hardfacing Alloy Hardness 45 HRC min. Group Wear-Resistant

Material Overview

Stellite 19 is a cobalt-chromium-tungsten hardfacing alloy notable for an unusual dual identity: it is a wear-resistant Stellite grade with high carbon content (about 1.9%), but it has also historically been used as a tool material in its own right, valued for its "red-hardness" - the ability to stay hard from roughly 932 to 1562°F (500-850°C), an impact resistance comparable to high-speed steel, but with much higher hot-hardness than HSS. That combination made it a traditional choice for burnishing rollers, nozzle discs, high-temperature bearing races, and cutting tools used on corrosive, gummy materials like plastics and rubber.

As a workpiece rather than a tool, Stellite 19 sits firmly in the wear-resistant hardfacing group alongside Stellite 1, 12, 100, and 151 - its high carbon content builds a carbide-rich microstructure that resists severe shock and abrasion, in contrast to the high-temperature structural cobalt alloys (S 816, Stellite 188) covered elsewhere in this library, which are chosen for retained strength rather than surface hardness. Available as both castings and powder-metallurgy components.

Chemical Composition

Element Amount
Cobalt (Co) Balance
Chromium (Cr) 31%
Tungsten (W) 10.5%
Carbon (C) 1.9%
Silicon (Si) 1.0%
Others Ni, Fe present (not individually specified in nominal spec)

Nominal composition, hardness (45 HRC minimum), density (8.36 g/cm³) and melting range (1239-1299°C / 2263-2370°F) are taken from the current Kennametal Stellite technical data sheet for Stellite 19. No UNS number or AWS filler-metal classification is published on the manufacturer's current alloy page for this grade; none is stated here rather than inferred. Secondary sources report in-service hardness up to the low-50s HRC range and a small nickel/iron addition, consistent with but not a substitute for the official nominal table above.

Machinability Explained

Stellite 19's defining property as a tool material - the ability to hold hardness at red heat far better than high-speed steel - is exactly what makes it difficult to machine as a workpiece. Its 1.9% carbon content, combined with 31% chromium and 10.5% tungsten, produces a carbide-rich microstructure comparable in abrasiveness to Stellite 1: heat generated at the cutting edge does not soften the material the way it would soften steel, so the tool stays under full abrasive and thermal load throughout the cut.

Shock and impact resistance that make Stellite 19 valuable in service (nozzle discs, bearing races, burnishing rollers) also mean it resists the kind of controlled fracture that eases chip formation in more brittle high-carbide alloys - expect a demanding combination of abrasive wear and mechanical loading on the cutting edge. As with the other high-carbide Stellite grades, castings and hardfaced deposits are typically finished by grinding rather than brought to final size by turning or milling.

Within the wear-resistant Stellite group, Stellite 19 machines similarly to Stellite 1 - notably more aggressive toward tool wear than Stellite 12 or 151, and well beyond what the high-temperature structural cobalt alloys (S 816, Stellite 188) in this library demand.

Recommended Cutting Speeds

Application Vc (m/min) Vc (SFM)
Turning 15-40 50-130
Milling 12-30 40-100
Parting 10-25 35-80
Grooving 12-30 40-100
Drilling 12-30 40-100

Set at the conservative end of the wear-resistant Stellite group, comparable to Stellite 1, to reflect the alloy's high carbon content and hot-hardness. Actual optimal speeds depend on tool grade, coating, rigidity, and coolant strategy.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD S05 - S10
FM2533 CVD S15

Parting / Grooving

Grade Operation Coating ISO Application Range
FM2543 Parting CVD S20
FM2553 Parting CVD S30
FM2533 Grooving CVD S10

Milling

Grade Coating ISO Application Range
FM125 PVD S15 - S35

Ready to cut Stellite 19? Shop FM Carbide inserts engineered for high-carbide cobalt hardfacing alloys.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Honing Size 0.02-0.05 mm / 0.001-0.002"
Rake Angle 6° - 10°
Land Angle Neutral
Land Width 0.10-0.20 mm / 0.004-0.008"
Ground Insert Recommended