Material WI-52

Technical Reference Library

WI-52

Type Cast Co Superalloy DIN CoCr21Mo11W Tungsten 11%

Material Overview

WI-52 is a cast cobalt-base superalloy developed for turbine vane applications, where it needs to hold strength, creep resistance and oxidation resistance in the hot section of a gas turbine rather than deliver room-temperature abrasion resistance the way the wear-facing Stellite grades do. Its chromium content (21%) is a workhorse level for cobalt superalloys, providing solid oxidation and hot-corrosion resistance, while a substantial 11% tungsten addition delivers solid-solution strengthening of the cobalt matrix and contributes to a carbide network that helps the alloy resist creep deformation at elevated temperature.

Independent metallurgical literature on WI-52 also documents a combined niobium-plus-tantalum addition of roughly 2%, alongside carbon around 0.45% - both consistent with a carbide-strengthened cast turbine alloy of this era and type, where niobium and tantalum refine and stabilize the carbide network that tungsten and chromium alone would otherwise coarsen at service temperature. WI-52 is a lightly documented, specialty designation - it does not appear in current major manufacturer catalogs we were able to verify - so property data beyond composition (hardness, tensile strength) is not stated here rather than estimated.

Chemical Composition

Element Amount
Cobalt (Co) Balance (~63-64%)
Chromium (Cr) 21%
Tungsten (W) 11%
Niobium (Nb) + Tantalum (Ta) ~2%
Carbon (C) ~0.45%
Iron (Fe) ~1.75-2%
Nickel (Ni) ~1%
Titanium (Ti) ~0.5%
Silicon (Si) / Manganese (Mn) ~0.3% each

Composition cross-checked between a specialty machining reference database and independent metallurgical/patent literature on WI-52. An older internal reference for this material omitted tungsten entirely from its composition table despite it being the alloy's second-largest constituent by weight after cobalt and chromium - that gap has been corrected here. Hardness and tensile strength were not confirmed in verifiable sources and are omitted.

Machinability Explained

WI-52 belongs to the cast, carbide-strengthened cobalt superalloy category used for hot-section turbine components, and it machines accordingly - it is not simply a harder version of a wear-facing Stellite, but a metallurgically distinct alloy engineered to resist softening and creep at service temperature. That same resistance to softening is what makes it demanding to cut: there is no useful thermal-softening effect to exploit at elevated cutting speeds, cutting heat concentrates at the tool-chip interface due to low thermal conductivity, and the alloy work-hardens readily under mechanical load, so light or hesitant cuts generate a hardened surface skin that is markedly tougher to machine on the next pass.

The tungsten- and niobium/tantalum-rich carbide network that gives WI-52 its high-temperature strength is also highly abrasive to cutting edges, accelerating flank and notch wear. As a cast structure, expect some variability in machinability with grain size and any post-cast heat treatment. Rigid setups, sharp positive cutting edges, hard PVD/CVD-coated carbide grades formulated for heat-resistant superalloys, constant adequate chip load, and generous coolant delivery are the standard approach.

Recommended Cutting Speeds

Application Vc (m/min) Vc (SFM)
Turning 25-75 80-250
Milling 20-55 70-180
Parting 15-50 50-160
Grooving 20-65 70-210
Drilling 20-55 70-180

General starting-point ranges for heat-resistant Ni/Co-based cast superalloys. Actual optimal speeds depend on tool grade, coating, rigidity, and coolant strategy.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD S05 - S10
FM2533 CVD S15

Parting / Grooving

Grade Operation Coating ISO Application Range
FM2543 Parting CVD S20
FM2553 Parting CVD S30
FM2533 Grooving CVD S10

Milling

Grade Coating ISO Application Range
FM125 PVD S15 - S35

Ready to cut WI-52? Shop FM Carbide inserts engineered for cast cobalt superalloys.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Honing Size 0.02-0.05 mm / 0.001-0.002"
Rake Angle 13° - 18°
Land Angle Neutral
Land Width 0.10-0.20 mm / 0.004-0.008"
Ground Insert Recommended