Steel 1080

Technical Reference Library

Steel 1080

Wnr. 1.1248 SAE/AISI 1080 DIN/EN Ck75

Material Overview

AISI/SAE 1080 sits near the top of the standard high-carbon plain carbon series, with carbon content running roughly 0.75–0.88% alongside manganese in the 0.60–0.90% range. At this carbon level, the steel can be hardened to a genuinely high working hardness — well into knife-blade and cutting-edge territory — while still being a plain, unalloyed composition with no chromium, nickel, or molybdenum to complicate heat treatment or drive up cost.

That combination of high achievable hardness and simple, predictable heat-treating response is exactly why 1080 shows up so often in cutlery, agricultural cutting edges, springs, and wear-resistant tooling. It takes a fine, hard edge after quenching and tempering and holds it reasonably well in service, though — like all plain high-carbon steels — it trades some corrosion resistance and toughness for that hardness compared with alloyed tool steels. It's typically supplied as hot-rolled or cold-drawn bar, flat stock, or wire, and heat treated downstream to the hardness the application demands.

International Designation Equivalents

Standard Designation
SAE / AISI 1080
Wnr. (Werkstoffnummer) 1.1248
DIN / EN Ck75
BS 060A78
SS 1774
AFNOR XC75
UNE F.5107

Chemical Composition

Element Content
Carbon (C) 0.75 – 0.88%
Manganese (Mn) 0.60 – 0.90%
Sulfur (S) 0.05% max
Phosphorus (P) 0.04% max

Machinability Explained

1080 sits close to the practical machinability limit for a plain carbon steel. Carbon content approaching 0.88% raises base hardness and shear strength significantly compared with the lower-numbered grades in this family, which means noticeably higher cutting forces, more heat generated at the tool-workpiece interface, and faster progression of both flank and crater wear. Machining is best done in the annealed or normalized condition — once this grade has been quenched and tempered to a cutlery- or spring-grade hardness, conventional carbide turning and milling become far more difficult and specialized hard-machining approaches are usually more appropriate.

With no sulfur, lead, or alloy carbide formers in the composition, chip control depends entirely on tool geometry — expect continuous chips in the softer supply condition that require a chipbreaker matched to this higher hardness range to avoid tangling or dragging across the finished surface. Because the material has no chromium or molybdenum to add resistance to thermal softening, heat buildup at the edge is the dominant wear mechanism, so a coated grade with strong hot hardness, paired with conservative speeds, steady feeds, and good coolant delivery, will hold up far better than pushing an uncoated tool. Avoiding light, rubbing cuts is especially important on this grade, since any tendency toward work hardening compounds quickly at this carbon level.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 180 – 240 590 – 790
Milling 110 – 150 360 – 490
Parting 85 – 115 280 – 380
Grooving 100 – 135 330 – 440
Drilling 70 – 95 230 – 310

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD P10
FM2543 CVD P20
FM324 PVD P20 – P30
FM2553 CVD P30

Parting / Grooving

Grade Coating ISO Application Range
FM125 PVD P20 – P30
FM199 PVD P30
FM90 DLC P20
FM20 Uncoated P10

Milling

Grade Coating ISO Application Range
FM125 PVD P15 – P35

Ready to cut 1080? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

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Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.05 – 0.08 mm / 0.002 – 0.003"
Rake Angle 11° – 13°
Land Angle Positive
Land Width 0.20 – 0.30 mm / 0.008 – 0.012"