Steel 410S

Technical Reference Library

Steel 410S

SAE/AISI 410S UNS S41008 Wnr. 1.4000

Material Overview

410S is a low-carbon, "soft" version of the standard 410 martensitic stainless — the "S" points to that reduced carbon content rather than to any additional alloying. Where 410 carries up to about 0.15% carbon and hardens readily by quenching, 410S is held to roughly 0.08% carbon maximum, which is too little to develop meaningful martensitic hardness through heat treatment. In practice, that makes 410S behave much more like a ferritic stainless than a true hardenable martensitic grade: it stays soft and ductile through virtually any thermal cycle, including welding.

That low-carbon chemistry is exactly the point. 410S is chosen specifically for applications where 410's hardenability isn't wanted but its 11.5-13.5% chromium corrosion resistance still is — weld overlay and cladding, furnace and combustion equipment, boiler and heat-exchanger components, and other parts that need to be welded without cracking or suffering the heat-affected-zone embrittlement that plain 410 is prone to. Some specifications allow a small titanium addition to further stabilize the alloy against sensitization, though titanium is not a required part of the base UNS S41008 chemistry.

International Designation Equivalents

Standard Designation
SAE / AISI 410S
UNS S41008
Wnr. (Werkstoffnummer) 1.4000
DIN / EN X6Cr13

Chemical Composition

Element Content
Chromium (Cr) 11.50 – 13.50%
Carbon (C) 0.08% max
Manganese (Mn) 1.00% max
Silicon (Si) 1.00% max
Nickel (Ni) 0.60% max
Phosphorus (P) 0.040% max
Sulfur (S) 0.030% max
Iron (Fe) Balance

Machinability Explained

410S is one of the easier 400-series stainless grades to machine, and the reason is straightforward: its very low carbon content means there's essentially no hardening response to worry about, so the material machines soft and consistent regardless of thermal history. Cutting forces are lower than on standard 410 or any of the higher-carbon martensitic grades, and there's no risk of the part hardening unpredictably from welding or thermal cycling upstream in the process.

Like any chromium stainless, 410S still has lower thermal conductivity than a plain carbon steel, so heat concentrates at the cutting edge and a sharp, positive-rake insert with steady feed cuts more efficiently than a heavily reinforced edge. Built-up edge can appear at low cutting speeds given the material's softness and ductility, so running toward the higher end of the recommended speed range with adequate coolant generally gives cleaner results than backing off.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 180 – 240 590 – 790
Milling 115 – 155 380 – 510
Parting 75 – 100 245 – 330
Grooving 100 – 135 330 – 440
Drilling 50 – 70 165 – 230

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and adequate coolant.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM324 PVD M10 – M20
FM2553 CVD M30

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD M10 – M20
FM2553 CVD M30

Milling

Grade Coating ISO Application Range
FM125 PVD M15 – M35

Ready to cut 410S? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.03 – 0.05 mm / 0.001 – 0.002"
Rake Angle 11° – 13°
Land Angle Positive
Land Width 0.20 – 0.30 mm / 0.008 – 0.012"