AISI/SAE 4419 is another chromium-molybdenum low-alloy steel from the same broad family as 4137, 4140, and 4150. Its carbon content, roughly 0.38 to 0.43%, sits in the same range as 4140, and its chromium and molybdenum additions provide the same core benefits that define this alloy group: deeper hardenability through a section and better retention of strength at elevated temperature than a plain carbon steel could offer. The molybdenum content in particular helps resist temper embrittlement, which is part of why grades in this range see use in components exposed to sustained heat as well as mechanical load.
In practice, 4419 fills the same general role as its better-known siblings — shafts, gears, couplings, and structural fasteners where moderate through-hardening and fatigue resistance matter more than maximum surface hardness. It's typically supplied normalized or quenched-and-tempered and machines in a manner consistent with the rest of the 41xx-adjacent family: predictable, moderately abrasive, and responsive to a well-chosen coated carbide grade.
| Standard | Designation |
|---|---|
| SAE / AISI | 4419 |
| Wnr. (Werkstoffnummer) | 1.5419 |
| DIN / EN | 22Mo4 |
| BS | 1503-243-430 |
| SS | 2512 |
| AFNOR | 35NCD6 |
| UNI | G20Mo5 / G22Mo5 |
| JIS | SCPH11 |
| Element | Content |
|---|---|
| Carbon (C) | 0.38 – 0.43% |
| Manganese (Mn) | 0.60 – 0.80% |
| Chromium (Cr) | 0.70 – 0.90% |
| Molybdenum (Mo) | 0.20 – 0.30% |
4419 behaves close to what you'd expect from a mid-carbon chromium-molybdenum steel in this hardness range. Cutting forces run moderate, and the alloy carbides in the microstructure produce steady, gradual abrasion on the tool rather than sharp edge failure. In its normalized or quenched-and-tempered condition, expect similar cutting characteristics to 4140 — nothing unusual, but enough alloying content that uncoated tooling won't hold up as well as a coated grade once cutting speed or feed pushes past light finishing work.
Chip control tends to be cooperative across this alloy's typical supply condition, with continuous-to-segmented chips that break reliably given the right chipbreaker geometry for the operation. Heat generation at the tool-chip interface stays manageable at moderate speeds, but climbs quickly if speeds are pushed too far, which is where a coating with good hot hardness pays off in extended tool life.
As with the rest of this alloy family, a rigid setup and consistent feed rate matter more than raw speed. Avoiding light, dwelling passes that let the tool rub rather than cut will do more to protect the edge than any single parameter change, and matching the FM Carbide grade to the specific operation remains the most reliable lever for predictable results.
| Operation | Vc (m/min) | Vc (SFM) |
|---|---|---|
| Turning | 305 – 370 | 1000 – 1210 |
| Milling | 190 – 230 | 620 – 750 |
| Parting | 145 – 175 | 480 – 570 |
| Grooving | 170 – 205 | 560 – 670 |
| Drilling | 125 – 145 | 410 – 480 |
Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM2533 | CVD | P10 |
| FM2543 | CVD | P20 |
| FM324 | PVD | P20 – P30 |
| FM2553 | CVD | P30 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM125 | PVD | P20 – P30 |
| FM199 | PVD | P30 |
| FM90 | DLC | P20 |
| FM20 | Uncoated | P10 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM125 | PVD | P15 – P35 |
Ready to cut 4419? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.
Shop Turning & Grooving Inserts Shop Milling Inserts| Parameter | Value |
|---|---|
| Honing Size | 0.05 – 0.08 mm / 0.002 – 0.003" |
| Rake Angle | 11° – 13° |
| Land Angle | Positive |
| Land Width | 0.20 – 0.30 mm / 0.008 – 0.012" |