Steel 90MCV8

Technical Reference Library

Steel 90MCV8 (90MnCrV8)

Wnr. 1.2842 AISI O2 DIN 90MnCrV8

Material Overview

90MCV8 (AFNOR designation, Wnr. 1.2842, DIN 90MnCrV8) is an oil-hardening cold-work tool steel and the direct European counterpart to AISI O2. Unlike the D-series high-chromium cold-work steels, which lean on 11-13% chromium to build a massive volume of primary carbides, 90MnCrV8 gets its hardness and wear resistance from high carbon (0.85-0.95%) and manganese (1.8-2.2%) instead, with only a modest chromium addition and a small vanadium content for grain refinement. That chemistry gives it much finer, more evenly distributed carbides than a D-series grade — less extreme abrasion resistance, but noticeably better toughness and more forgiving machining and grinding behavior.

As an oil-hardening grade, 90MnCrV8 offers good dimensional stability through hardening compared with water-hardening tool steels, while still being simpler and less expensive to process than the air-hardening D- or A-series. It hardens to a useful 58-62 HRC range and is a mainstay for cutting and punching tools, shear blades, thread-cutting rings and jaws, reamers, gauges, and other precision tooling where a fine, uniform grain structure and good dimensional control through hardening matter as much as wear resistance.

International Designation Equivalents

Standard Designation
DIN 90MnCrV8
Wnr. (Werkstoffnummer) 1.2842
AISI O2
AFNOR 90MCV8

Chemical Composition

Element Content
Carbon (C) 0.85 – 0.95%
Manganese (Mn) 1.80 – 2.20%
Chromium (Cr) 0.30 – 0.50%
Silicon (Si) 0.10 – 0.40%
Vanadium (V) 0.05 – 0.20%
Phosphorus (P) 0.030% max
Sulfur (S) 0.030% max

Composition per Wnr. 1.2842 / DIN 90MnCrV8 / AISI O2.

Machinability Explained

In the annealed condition 90MnCrV8 machines noticeably easier than a high-chromium cold-work grade like D2 or D3, since it lacks the large volume of hard, coarse chromium carbides that make those steels so abrasive. The fine, well-distributed carbide structure here means more predictable, more consistent tool wear — cutting forces are elevated compared with a plain low-alloy steel due to the high carbon and manganese content, but the material doesn't chew through edges the way a carbide-heavy D-series grade does.

Chip formation is generally favorable in the annealed state, producing manageable segmented chips with a properly matched chipbreaker. As with most tool steels, the bulk of machining happens before hardening; only finishing, grinding, and light stock removal occur after the oil-quench-and-temper cycle brings the material up to its working 58-62 HRC hardness.

A coated carbide grade with good wear resistance and edge toughness handles this steel well across the annealed-to-lightly-hardened range most shops encounter. Rigid workholding and steady feed engagement help avoid the edge chipping that can occur if the tool is allowed to rub rather than cut cleanly, particularly as manganese content promotes some work hardening under a dull edge.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 140 – 180 460 – 590
Milling 90 – 115 295 – 375
Parting 70 – 90 230 – 295
Grooving 80 – 100 260 – 330
Drilling 60 – 80 195 – 260

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and nominal (annealed) material hardness. Adjust down for interrupted cuts, poor rigidity, or harder-than-nominal stock.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD P10
FM2543 CVD P20
FM324 PVD P20 – P30
FM2553 CVD P30

Parting / Grooving

Grade Coating ISO Application Range
FM125 PVD P20 – P30
FM199 PVD P30
FM90 DLC P20
FM20 Uncoated P10

Milling

Grade Coating ISO Application Range
FM125 PVD P15 – P35

Ready to cut 90MCV8? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.05 – 0.08 mm / 0.002 – 0.003"
Rake Angle 11° – 13°
Land Angle Positive
Land Width 0.20 – 0.30 mm / 0.008 – 0.012"