AL 29-4C is a superferritic stainless steel, UNS S44735, built around an unusually high 29% chromium and 4% molybdenum content with iron making up the balance. Because it solidifies and stays ferritic (body-centered cubic) rather than austenitic, it does not work-harden the way 300-series stainless does and it is mildly magnetic. What makes the "superferritic" family possible at all is an extremely tight limit on carbon and nitrogen — the interstitial elements that otherwise make high-chromium ferritic stainless brittle and prone to sensitization at the grain boundaries, especially near a weld. By keeping carbon and nitrogen very low, AL 29-4C retains enough toughness and weldability to be used as mill-annealed sheet, tube, and plate rather than just a cast or coarse-grained product.
The payoff for that alloy content is corrosion resistance that rivals or exceeds many high-nickel austenitic and superaustenitic grades, particularly against chloride pitting and crevice attack, without the nickel cost. That combination makes AL 29-4C a standard choice for seawater-cooled condenser and heat exchanger tubing, brackish and salt water piping, and other chloride-heavy service in power generation and chemical processing where 316 or even 6-Mo superaustenitics would eventually pit.
| Standard | Designation |
|---|---|
| UNS | S44735 |
Only the UNS designation could be verified against current standards; other cross-references were not confirmed and are omitted rather than guessed.
| Element | Amount |
|---|---|
| Chromium (Cr) | ~29% |
| Molybdenum (Mo) | ~4% |
| Nickel (Ni) | ≤0.5% |
| Manganese (Mn) | ≤0.5% |
| Silicon (Si) | ≤0.35% |
| Carbon (C) | ≤0.025% |
| Iron (Fe) | Balance |
Carbon and nitrogen are held to very low "low-interstitial" limits by design — this is what gives the alloy its weldability and toughness despite the very high chromium and molybdenum content.
Because AL 29-4C is ferritic rather than austenitic, it does not work-harden as aggressively as 304, 316, or the 6-Mo superaustenitics, and its chip tends to be somewhat more manageable. That said, this is still a very high-alloy stainless — nearly 30% chromium plus 4% molybdenum — and high total alloy content drives up cutting forces and abrasive tool wear regardless of crystal structure. Expect gummy chip flow and a tendency to smear rather than shear cleanly if the edge is dull or the feed is too light, similar to what you'd see machining a high-alloy austenitic grade.
Low thermal conductivity is also a factor here, as it is with most stainless: heat concentrates at the cutting edge instead of dissipating into the chip, so coolant and a sharp, positive-rake geometry matter more than they would on a plain carbon or low-alloy steel. Keep feeds firm enough to cut underneath any work-hardened or smeared skin left by the previous pass, and favor a wear-resistant coated grade to handle the abrasive wear from the high chromium-molybdenum content.
| Application | Vc (m/min) | Vc (SFM) |
|---|---|---|
| Turning | 155-195 | 510-640 |
| Milling | 95-125 | 310-410 |
| Parting | 60-80 | 200-260 |
| Grooving | 90-120 | 300-390 |
| Drilling | 45-55 | 150-180 |
Values assume favorable conditions: a well-matched insert grade, rigid tool and workpiece clamping, good raw material quality, short tool overhang, and adequate coolant.
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM324 | PVD | M10-M20 |
| FM2553 | CVD | M30 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM2543 | CVD | P20 |
| FM2553 | CVD | M30 |
| FM2533 | CVD | P10 |
| Grade | Coating | ISO Application Range |
|---|---|---|
| FM125 | PVD | M15-M35 |
| Parameter | Value |
|---|---|
| Honing Size | 0.03-0.05 mm / 0.001-0.002" |
| Rake Angle | 9°-11° |
| Land Angle | Positive |
| Land Width | 0.20-0.30 mm / 0.008-0.012" |