Steel AL-6XN

Technical Reference Library

AL-6XN

UNS N08367 Type 6-Mo Superaustenitic Stainless Mo ~6.3%

Material Overview

AL-6XN is a 6-Mo superaustenitic stainless steel, UNS N08367, built on a high-nickel (~24%), high-chromium (~20.5%) austenitic base with roughly 6.3% molybdenum and a nitrogen addition for strength and pitting resistance. The "6-Mo" name refers directly to that molybdenum level, which is roughly triple what 316 carries and is the single biggest driver of AL-6XN's outstanding resistance to pitting and crevice corrosion in chloride-rich environments. Its pitting resistance equivalent number (PREN) puts it well above 316 and even above most duplex grades, closer to the 6-Mo family that includes 254SMO and AL-6XN Plus.

That corrosion performance is what makes AL-6XN a standard material for seawater piping and heat exchangers, offshore and marine hardware, pulp and paper bleach plant equipment, flue gas desulfurization systems, and other chloride- or acid-heavy chemical processing service where 316 would eventually pit or crevice-corrode. Like other high-nickel austenitic grades it is fully austenitic and non-magnetic in the annealed condition and cannot be hardened by heat treatment — only cold work increases its strength.

International Designation Equivalents

Standard Designation
UNS N08367

AL-6XN is a proprietary alloy (Allegheny Technologies); UNS N08367 is its verified registered designation. Other cross-references were not confirmed and are omitted rather than guessed.

Chemical Composition

Element Amount
Nickel (Ni) ~24%
Chromium (Cr) ~20.5%
Molybdenum (Mo) ~6.3%
Manganese (Mn) ≤0.4%
Silicon (Si) ≤0.4%
Copper (Cu) ~0.2%
Carbon (C) ≤0.02%
Iron (Fe) Balance

A nitrogen addition (typically ~0.2%) also contributes to strength and pitting resistance but could not be independently verified for this listing and is omitted.

Machinability Explained

AL-6XN machines like a more demanding cousin of 316: same fundamental austenitic behavior, but with more alloy content pushing cutting forces and tool wear higher across the board. Nickel content this high keeps the matrix soft and ductile rather than hard, but that ductility is exactly what makes it gummy — the material wants to smear and drag under the tool rather than shear cleanly, and it work-hardens rapidly wherever the edge rubs instead of cutting. Low thermal conductivity compounds the problem, concentrating heat at the cutting edge instead of letting it flow into the chip.

Sharp, positive-rake inserts with a chipbreaker geometry built for stainless are essential here; anything that lets the tool ride on the surface instead of biting in will leave a work-hardened skin that makes the next pass harder to cut. Feed rates need to stay firm and consistent for the same reason. Because the combined nickel-chromium-molybdenum content is well above 316, expect shorter tool life at any given speed than 316 unless the insert grade, coating, and rigidity are all dialed in — coolant and a rigid, well-supported setup matter more here than on lower-alloy stainless.

Recommended Cutting Speeds

Application Vc (m/min) Vc (SFM)
Turning 155-195 510-640
Milling 95-125 310-410
Parting 60-80 200-260
Grooving 90-120 300-390
Drilling 45-55 150-180

Values assume favorable conditions: a well-matched insert grade, rigid tool and workpiece clamping, good raw material quality, short tool overhang, and adequate coolant. Run toward the lower end of each range for AL-6XN given its high alloy content.

Recommended FM Carbide Grades

Turning

Grade Coating ISO Application Range
FM324 PVD M10-M20
FM2553 CVD M30

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD P20
FM2553 CVD M30
FM2533 CVD P10

Milling

Grade Coating ISO Application Range
FM125 PVD M15-M35

Recommended Insert Cutting Edge Geometry

Parameter Value
Honing Size 0.03-0.05 mm / 0.001-0.002"
Rake Angle 9°-11°
Land Angle Positive
Land Width 0.20-0.30 mm / 0.008-0.012"