Steel C25

Technical Reference Library

C25

FM Carbide Ref. C25 Family Leaded Gunmetal Base System Cu-Sn-Zn-Pb

Material Overview

C25 is FM Carbide's reference designation for a leaded gunmetal, a cast copper alloy built on the classic four-element system of copper, tin, zinc, and lead. Alloys in this family are casting bronzes rather than wrought brasses: they're poured to near-final shape as valve bodies, pump housings, marine fittings, and pressure-tight plumbing components, then finish-machined on the flanges, bores, and threaded ports. The tin contributes strength and corrosion resistance, the zinc improves castability and helps deoxidize the melt, and the lead is deliberately alloyed in to make the casting easy to machine and pressure-tight.

Because C25 belongs to the same compositional family as the well-documented 85-5-5-5 gunmetals (roughly 85% copper with tin, zinc, and lead each in the 4-6% range), it shares their working characteristics: moderate as-cast strength, good bearing and wear properties, strong resistance to seawater and potable-water corrosion, and pressure tightness that makes it a mainstay for valves and fittings. We identify it here by FM Carbide's own catalog reference rather than forcing a single national standard number, since gunmetal castings of this type are supplied under a range of closely related national specifications with minor compositional tolerances.

International Designation Equivalents

Standard Designation
FM Carbide Reference C25
Alloy Family Leaded Gunmetal (Cu-Sn-Zn-Pb, "85-5-5-5" type)
Closest UNS Family C836xx series (leaded tin bronze / gunmetal castings)
Closest DIN/EN CuSn5Zn5Pb5-C (Rg5)
Closest BS 1400 LG2

C25 is a house/catalog reference for this gunmetal family rather than a single registered UNS number. The rows above identify the closest recognized national standards for alloys of this composition family; always confirm the exact certificate/heat composition against your supplier's mill or foundry test report.

Chemical Composition

Element Content
Copper (Cu) 84.0 – 86.0%
Tin (Sn) 4.5 – 5.5%
Zinc (Zn) 4.5 – 5.5%
Lead (Pb) 4.5 – 5.5%
Nickel (Ni) 1.0% max
Iron (Fe) 0.3% max

Nominal ranges for the leaded gunmetal family this designation belongs to. Confirm exact limits against the specific casting specification called out on your purchase order.

Machinability Explained

Gunmetal castings like C25 sit near the easy end of the machinability scale for copper alloys, and the lead content is the main reason why. The 4-5% lead in this alloy doesn't dissolve into the copper matrix — it stays behind as microscopic, softly-melting particles scattered through the microstructure. When the cutting edge passes through, those particles act as internal chip-breakers and lubricant pockets: they encourage the chip to snap into short, manageable segments instead of curling into long ribbons, and they lower the friction at the tool-chip interface.

The practical result is lower cutting forces, cooler edges, and a much-reduced tendency to form a built-up edge compared with lead-free copper alloys of similar hardness. Surface finish tends to be excellent even on general-purpose tooling, and tool life is long because the material isn't abrasive in the way that alloy steels or leaded gunmetals with harder inclusions can be. The main practical challenges are the ones inherent to any as-cast part: variable wall thickness, occasional shrink porosity near thick sections, and a sand-cast skin that's harder and more abrasive than the bulk material underneath, which argues for a slightly more durable edge on the first roughing pass.

For comparison, the industry benchmark for machinability among copper alloys is C36000 free-cutting brass, rated at 100% machinability. Cast leaded gunmetals like C25 don't quite reach that mark because the as-cast grain structure is coarser and less uniform than wrought brass bar stock, but they still machine dramatically easier than plain bronzes, unleaded brasses, or copper.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 90 – 200 295 – 655
Milling 110 – 230 360 – 755
Parting 60 – 130 195 – 425
Grooving 75 – 150 245 – 490
Drilling 50 – 100 165 – 330

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, sound (non-porous) casting quality, short tool overhang, and nominal material hardness. Reduce speeds when cutting through the harder as-cast skin or interrupted/porous sections.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM524 CVD N05 – N10
FM2533 CVD N15

Parting / Grooving

Grade Coating ISO Application Range
FM2543 CVD N20
FM2553 CVD N30

Milling

Grade Coating ISO Application Range
FM125 PVD N15 – N35

Ready to cut C25 gunmetal? Shop FM Carbide inserts matched to this alloy's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.00 – 0.01 mm / 0.000 – 0.0004\"
Rake Angle 15° – 25°
Land Angle Positive
Land Width 0.05 – 0.10 mm / 0.002 – 0.004\"
Ground Insert Recommended
Polished Top Recommended