Steel P2

Technical Reference Library

Steel P2

SAE/AISI P2 UNS T51602 Group Low-Carbon Mold Steel

Material Overview

AISI/SAE P2 belongs to the P-series of mold steels, a family of low-carbon alloys designed to be machined in a soft, easy-cutting condition and then case hardened afterward rather than being hardened all the way through. With carbon capped around 0.10% and modest additions of chromium (1.25–1.75%), nickel, and molybdenum, P2 has very little of the carbon needed for through-hardening on its own — instead, it is a carburizing grade, meaning a shop machines the cavity or core to finished shape while the steel is soft, then packs or gas-carburizes the surface to build a hard, wear-resistant case over a tough, low-carbon core.

That combination — a soft, forgiving interior with a hardened skin — makes P2 a good fit for smaller mold components and inserts that need a wear-resistant surface at a detail feature (a sharp edge, a small core pin, a plunger tip) without the distortion risk of through-hardening a finished cavity. Like the rest of the P-series, P2 is supplied soft specifically so the finish machining happens before the hardening step, keeping dimensional changes to a minimum on the finished part.

International Designation Equivalents

Standard Designation
SAE / AISI P2
UNS T51602
ASTM A681

No widely published direct DIN/EN or JIS cross-reference exists for this grade; values above are limited to standards with verifiable equivalence.

Chemical Composition

Element Content
Carbon (C) 0.10% max
Manganese (Mn) 0.10 – 0.40%
Silicon (Si) 0.10 – 0.40%
Chromium (Cr) 1.25 – 1.75%
Nickel (Ni) 0.10 – 0.50%
Molybdenum (Mo) 0.15 – 0.40%

Composition per ASTM A681 standard ranges for P2 carburizing mold steel.

Machinability Explained

P2 is one of the easiest mold steels to machine, and the reason is simple: at 0.10% carbon or less, there is almost nothing in the microstructure to resist a cutting edge. In its as-supplied annealed condition, P2 behaves much like a low-carbon engineering steel — low cutting forces, minimal tool wear, and the ability to run at comparatively high speeds and feeds without punishing the insert. The modest chromium, nickel, and molybdenum additions are there for case-hardening response, not to raise bulk hardness, so they have only a small effect on cutting forces compared with a true alloy tool steel.

The main challenge with a soft, low-carbon steel like P2 is not tool wear but chip and surface control. Very soft, ductile material can smear or build up on the cutting edge (built-up edge) rather than shearing cleanly, which hurts surface finish and can drag material rather than cut it. A sharp, positive-rake edge with good chip evacuation reduces that tendency far more effectively than a heavier, negative-rake geometry meant for harder alloys.

Because P2 is almost always machined before its carburizing heat treatment, shops get one clean shot at finish dimensions in the soft state — case hardening afterward changes the surface but should not require re-machining a properly executed cavity. Choosing a sharp, wear-resistant grade with a coating suited to finish work pays off in surface quality more than in tool life, since tool life on this material is rarely the limiting factor.

Recommended Cutting Speeds

Operation Vc (m/min) Vc (SFM)
Turning 280 – 380 920 – 1250
Milling 180 – 240 590 – 790
Parting 140 – 190 460 – 620
Grooving 160 – 210 520 – 690
Drilling 110 – 150 360 – 490

Values assume favorable cutting conditions: a well-matched insert grade, rigid tool and workpiece clamping, good-quality raw material, short tool overhang, and material in its typical soft, pre-carburizing condition. Adjust down for interrupted cuts or poor rigidity.

Recommended FM Carbide Grades by Operation

Turning

Grade Coating ISO Application Range
FM2533 CVD P10
FM2543 CVD P20
FM324 PVD P20 – P30
FM2553 CVD P30

Parting / Grooving

Grade Coating ISO Application Range
FM125 PVD P20 – P30
FM199 PVD P30
FM90 DLC P20
FM20 Uncoated P10

Milling

Grade Coating ISO Application Range
FM125 PVD P15 – P35

Ready to cut P2? Shop FM Carbide inserts matched to this mold steel's turning, parting, grooving, and milling requirements.

Shop Turning & Grooving Inserts Shop Milling Inserts

Recommended Insert Cutting-Edge Geometry

Parameter Value
Honing Size 0.02 – 0.05 mm / 0.001 – 0.002"
Rake Angle 15° – 20°
Land Angle Positive
Land Width 0.10 – 0.15 mm / 0.004 – 0.006"

A sharp, lightly honed edge with a positive geometry helps shear this soft, low-carbon steel cleanly and limits built-up edge.